Commit Graph
4 Commits
Author SHA1 Message Date
CypherNaugh_0xandClaude Opus 5.5 3086c32a9a A round hole elsewhere on a body no longer breaks a loft cut beside it: a loft cut from a pocket floor (556.68 x 99 down 4 mm to 80 x 80), with a 35 mm hole 66 mm away that it never touches, failed with a kernel panic in TroughFall, while the same cut without the hole, or with the hole made afterwards, worked
The loft's top lies in the pocket floor. truck's boolean cannot take coincident faces, and the exact polygon fallback (planar_boolean) only takes bodies whose faces are all planar, so the hole's cylinder ruled out the only path that handles this cut. planar_boolean now first tries a sliced form: when an axis-aligned slab holds the tool and none of the body's curved faces, the body is split on the slab's planes (planes clear of the body's own faces), the planar middle piece takes the exact boolean, and the pieces outside are glued back on along the cut faces (the middle piece is healed first so its edges match theirs). Pieces in several parts are refused rather than glued into one shell. split_by_plane's half-space code is now ops::half_space, which this uses.

Tests: loft_cut_beside_a_round_hole replays examples/regressions/loft_cut_beside_round_hole.json and checks the exact volume (slab - pocket - prismatoid - hole; fails on main). With the hole made after the loft, the body is the same (volume, area, 19 faces, 42 edges).

Co-Authored-By: Claude Opus 5.5 <[email protected]>
2026-10-10 17:57:34 -04:00
CypherNaugh_0xandClaude Opus 5.5 5249ae84ef Moving a body that a boolean made no longer hangs: a boolean between a cylinder and a tilted plane (an elliptical edge) froze the app at 100 % CPU, because its retries move both bodies and the result back
Moving a body transforms its intersection-curve edges, and truck-geometry 0.5.0 scales each curve's tolerance by the operator norm of the matrix. matext4cgmath 0.1.0 computes it from eigenvalues through a quartic whose Newton refinement loops while the residual is above a tolerance and never gives up. For a translation matrix all four eigenvalues are 1, and near that quadruple root the iteration can cycle forever (about one translation in eight of the boolean retries' shifts, by a scan of sizes 0.1-2000 mm). matext4cgmath is vendored with both Newton loops stopped after 100 steps (vendor/README.md, ATTRIBUTION.md).

truck master no longer computes the norm in transform_by, so the vendored copy can go once a truck release after 0.5.0 is adopted.

Tests: moving_a_body_with_an_intersection_curve_edge_ends (kernel) cuts a cylinder with a tilted box and moves the result by one of the shifts that hung (hangs on main). examples/regressions/oblique_cut_of_cylinder_hang.json is the variant of the oblique cut that hung the app; it hangs on main, and since the previous commit it passes without reaching the shifted retries, so it is replayed by the engine test as a scenario only.

Co-Authored-By: Claude Opus 5.5 <[email protected]>
2026-10-10 17:57:34 -04:00
CypherNaugh_0xandClaude Opus 5.5 f3a689f284 A thin part trimmed by a long one is no longer refused as an implausible result: a 437 mm bar with a 3 mm concave arc in its profile, cut by a 920 mm prism with a top tilted 21 degrees, failed with "implausible result volume 3870" (it was 3694 before the cut)
The boolean checks its result by meshing both operands and the result, then sampling membership densely where the operands' boxes overlap. The mesh step came from the larger body's size (0.46 mm here), which facets the bar's 3 mm arc so coarsely that two meshes of the same arc disagree over a few percent of the thin overlap box, and a correct cut failed the 0.4 % mismatch limit. The step now also follows the smallest side of the overlap box (2e-3 of it), never finer than 1e-5 of the size, so it only changes where the bodies meet in a region much thinner than they are. truck's first result for the cut is then accepted, and it matches a split of the bar by the tilted plane.

Tests: oblique_cut_through_a_small_arc_matches_a_split replays examples/regressions/oblique_cut_of_cylinder.json and compares with solid.split_body by the same plane (fails on main). The full suite runs no slower.

Co-Authored-By: Claude Opus 5.5 <[email protected]>
2026-10-10 17:57:34 -04:00
CypherNaugh_0xandClaude Opus 5.5 f17ff913d6 A panic while healing a boolean result no longer ends the boolean: a shallow, wide loft cut from a top face (556.68 x 99 down 4 mm to 80 x 80 in a 900 x 480 x 160 slab) failed with "called Option::unwrap() on a None value"
heal_keep evaluated the result's intersection curves outside any guard. truck panics where such a curve no longer evaluates, and the panic escaped boolean_whole, so the retries and fallbacks that would have succeeded never ran. heal_keep now runs under guard and returns the solid unhealed when healing panics (as its doc already promised for failures), and the boolean builds its result body under guard too, so a result that cannot be built counts as a failed attempt.

Tests: shallow_loft_cut_from_the_top_face replays examples/regressions/shallow_loft_cut_from_top_face.json and checks the exact prismatoid volume (fails on main with the panic).

Co-Authored-By: Claude Opus 5.5 <[email protected]>
2026-10-10 17:57:34 -04:00