* Fillets and chamfers meeting at corners on curved faces, on top of #935
What #935 and #926 leave of #851 and the matrix:
- Corner build for blends meeting on faces of any surface (curvecorner.rs):
the knife-edge tip's round with the arc's or the back edge's, edges
picked in any order, a round ending in an earlier round of its radius
(as a feature of its own), and chamfers meeting at the arc's corner.
Its end curves are fitted by chord length: a uniform parameter
through points clustered at the ends doubled back on itself there,
and the display planner refused the face.
- A straight edge ending at a curved face (the back edge into the
knife-edge tip): rolled, or cut by the face in the planar corner
build (blend_corner.rs).
- A rolling ball turning about a rounded corner of its own radius
(a pivot: a piece of sphere or cone).
- Seams that are an earlier blend's straight contact (fitted curves)
count as straight.
- No spline across a joint where the strip's curvature jumps (a line
into a small round): each strip ends on the joint's section.
- Sections at a chain's vertices on the faces of the edge from it
alone.
- Every new fillet path passes #949's check for openings.
Tests measure volumes through the display plan, as #935's do.
Action matrix: 51 more fillets and chamfers pass (sweep, tangent arc
chain, sheet-metal hem, bracket holes), none fewer. Robustness seed 33
recorded (its last fillet builds differently; display and measured
volumes now agree).
Co-Authored-By: bherbruck <[email protected]>
Co-Authored-By: Claude Opus 5.5 <[email protected]>
Claude-Session: https://claude.ai/code/session_015bV2ntwLfUHV4JnCMPSyRi
* Corner blend tests: scale, seed 33's volumes, tighter engine bounds
From the review of #854:
- seed_33_display_plan_and_measure_agree: seed 33's bodies measure
the same through the display plan and the measure (2e-5), which the
golden's re-record rests on.
- the_arc_rounded_after_the_back_edge_matches_both_together: the order
that still leaves 0.05 mm³ at the tip, as an ignored test.
- corner_blends_hold_at_any_scale: the cases this branch adds on the
#851 part, at 0.01x and 100x, take off what they take at full size
times k³ (within 5e-6, checked to 1e-4).
- The engine tests on the part as drawn measure through the display
plan; bounds are about twice what each reads (2e-4 to 3e-3), and the
front corner's sets are checked against the kernel's CSG grid.
Co-Authored-By: Claude Opus 5.5 <[email protected]>
Claude-Session: https://claude.ai/code/session_015bV2ntwLfUHV4JnCMPSyRi
---------
Co-authored-by: bherbruck <[email protected]>
Co-authored-by: Claude Opus 5.5 <[email protected]>
* fix: fillet fit review follow-ups
From the review of #388 (merged before these landed):
- The Fillet dialog's Applied Radius showed nothing when editing a fillet
that was already reduced: the preview found the radius by diffing the
states before and after. The engine's preview now keeps the command
replies, and the dialog reads the radius of the feature they name.
- Pattern copies of a reduced fillet try the radius the original was
reduced to first, instead of each searching again (up to 16 fillets).
- fit: reduce with a chord or variable radius is refused instead of being
silently ignored.
- One helper appends a note to a feature's warning; too_large is imported
like unsupported in the loop and curve blends.
Refs #293
Co-Authored-By: Claude Opus 5.5 <[email protected]>
Claude-Session: https://claude.ai/code/session_01TWc1smHYwTSVrVc8SNvS44
* Use the solidcraft_doc crate name after the rename
Co-Authored-By: Claude Opus 5.5 <[email protected]>
Claude-Session: https://claude.ai/code/session_01HWLPLy7ug7URSK5WybjRNa
---------
Co-authored-by: Claude Opus 5.5 <[email protected]>
Co-authored-by: bherbruck <[email protected]>
* feat(kernel): typed TooLarge refusal and fillet_max search
Blend refusals caused only by the size (larger than the neighbouring faces,
taller than the walls, longer than the next edge, larger than a corner
radius) now return KernelError::TooLarge, displayed as before. fillet_max
finds the largest radius below a request at which the fillet of the edges
works, to three significant digits, by building candidates; it is an explicit
call (up to 16 fillets), not run on every refusal.
A corner edge that doesn't run square to the edge is now reported as such
instead of as a blend larger than the neighbouring faces.
Refs #293
Co-Authored-By: Claude Opus 5.5 <[email protected]>
Claude-Session: https://claude.ai/code/session_01TWc1smHYwTSVrVc8SNvS44
* feat: fillet fit option reduces a radius too large for its edges
solid.fillet takes fit: exact (the default, as before: a radius too large
for the geometry around the edges is refused) or reduce: the radius is
reduced to the largest that works for all the picked edges (kernel
fillet_max, three significant digits, every candidate built). The feature
stores the requested radius, so it refits on every evaluation; when it
reduces, the feature's warning says so and the command returns
radius_applied. Pattern copies of the fillet use the same rule. The file
format writes fit only when it is reduce.
The Fillet dialog gets a Radius Fit row (Exact / Reduce to Fit, constant
radius) and, when the preview reduced the radius, an Applied Radius line;
editing the feature keeps the choice.
One radius for all edges for now; per-edge radii and taper follow.
Refs #293
Co-Authored-By: Claude Opus 5.5 <[email protected]>
Claude-Session: https://claude.ai/code/session_01TWc1smHYwTSVrVc8SNvS44
---------
Co-authored-by: Claude Opus 5.5 <[email protected]>
Co-authored-by: bherbruck <[email protected]>
* Loop blends accept straight wall seams that are not lines
Filleting or chamfering the top outline of two overlapping cylinders whose
concave edges were rounded failed with "the wall seams must be straight":
the round's contact lines with the cylinders are straight NURBS curves, and
the loop blend only accepted seams stored as lines. A seam now counts as
straight when every sample lies on its chord; it is trimmed as a line as
before.
* Fillet and chamfer arrows point into the body
The radius arrow pointed out of the body along the edge's bisector, so
dragging it away from the edge grew the round. It now points into the
material, like the shell's thickness arrow: dragging toward the body grows
the radius or distance, dragging out of it shrinks it.
* fix(kernel): name the zero-thickness rim when a shell can't open beside a round
Shelling a body through a face that a convex round meets tangentially, with
the round at least as large as the thickness, puts the cavity wall through
the rim where the round meets the open face. Both shell strategies then fail
and the first one's generic error ("a corner whose faces don't meet the same
way after the move") was reported. The shell now says why and what to change.
Successful shells are unchanged.
Found by fuzz seed 33, which reaches this case now that a disc's two edges can
be rounded to half its thickness.
Co-Authored-By: Claude Opus 5.5 <[email protected]>
Claude-Session: https://claude.ai/code/session_01TWc1smHYwTSVrVc8SNvS44
* fix(kernel): loop fillet as tall as its wall uses the wall up
Rounding a loop with a radius equal to the height of its walls was refused
("the blend is taller than the walls"): r = 2 on the top edge of a 2 mm
disc failed while 1.999 worked. When every wall seam ends exactly where the
wall-side rail would, the walls are consumed: their far edges become the
blend's rails and the walls and seams are removed. Walls used up only in
part, and radii past the limit, are still refused.
Refs #190
Co-Authored-By: Claude Opus 5.5 <[email protected]>
Claude-Session: https://claude.ai/code/session_01TWc1smHYwTSVrVc8SNvS44
---------
Co-authored-by: Claude Opus 5.5 <[email protected]>
Co-authored-by: bherbruck <[email protected]>
Fillets (local, loop, rolling ball, corner, variable, chord), chamfers
(cutters, local corners, loops, two sides), shell, draft, offset faces,
split face/body, delete face, patch/copy/stitch/trim/extend and
transforms record their history over [body] while they build: faces
rebuilt from the body's, blends in place of edges (corner patches in
place of the edges at the corner), shell walls as offsets, edges as
pieces of the body's or where two faces meet. Multi-step operations
compose each step. The push-face offset fallback now has history, and
the bore union composes its narrowed tool.
A reflection reorders a body's edges, so transforms now match edges by
identity (mirrored copies reported the wrong edges).
Refs #136
Co-Authored-By: Claude Opus 5.5 <[email protected]>
Claude-Session: https://claude.ai/code/session_01J53sR6gEaVt56soFDpTck8
onenewcode