A single edge's blend no longer needs a plane square to the edge at each end. Straight edges: each rail ends where it reaches the end face's surface, the side edges there are shortened or continued along their line or circle, and the blend ends where its cylinder or chamfer plane meets that surface (a fitted curve checked against both). A chamfer may end across two faces. Curved edges: at a slanted or curved end the rolling ball runs on past the end and the strip is cut back where it meets that face. A straight edge running smoothly into a bend or rounded corner is blended along its whole smooth chain. Rolling-ball fixes: smooth chains follow edges stored against their curve, the ball touches only the faces of the edges it rolls along, the seam normal at a joint comes from the face there, and each strip is fitted with neighbouring sections at its own spacing.
Action matrix: edge.fillet 83.6% -> 93.0%, edge.chamfer 82.6% -> 93.3% (697 new passes, no regressions); reference tests 76/76.
Fixes#556
Co-Authored-By: Claude Opus 5.5 <[email protected]>
Body::new no longer turns a long thin solid (a through-all hole's tool) inside out on the strength of a coarse mesh volume: it checks again on a fine mesh first. 79 more face.hole actions pass in the action matrix; the remaining no-result cuts stay under #559.
Co-Authored-By: Claude Opus 5.5 <[email protected]>
A flat face that no construction certificate names on its own now attaches by its exact history name (a new lineage face certificate): cut walls and floors, chamfer faces, each pattern or mirror copy, side walls a Join merged, and the pieces a later feature split a face into. Construction certificates still come first; a seed keeps its certificate when it is patterned. Two flush extrudes of one outline joined end to end keep their exact history in the prism boolean. Face sketch 52% -> 71%, offset plane 52% -> 71%, press-pull/extrude from face 41% -> 60% in the action matrix; baseline blessed.
Fixes#491, fixes#492, fixes#493, fixes#557.
Co-Authored-By: Claude Opus 5.5 <[email protected]>
Construction axes, points and planes resolve their picks against the model as their component sees it (in the root, every placement, pasted instances too), and a Hole picked on another component's body cuts that body. components-arm 355 -> 502/594 and joints-hinge 304/390 -> 371/408 in the action matrix.
Co-Authored-By: Claude Opus 5.5 <[email protected]>
apps/solidcraft-cli/tests/action_matrix.rs tries sketch, offset/angle/mid planes, press pull, extrude from a face, hole, draft, shell, fillet, chamfer, axes, points, planes, projection, move, copy, mirror and pattern on the final bodies of 104 designs (the old design files, the examples, the 76 reference recipes, the enclosure demos, the Pi case built through the UI, eight typical parts), through the commands and picks the desktop sends, each design in its own process, with an edit round on a sample of passes. tests/action_matrix/baseline.json is a ratchet: an action that passed there and fails now fails the test; newly passing ones are reported for cargo xtask action-matrix --bless. Every CI run checks a fixed sample; the nightly Action matrix job runs the whole matrix in four parts. 30,567 of 35,576 actions pass (85.9%); results and causes in docs/action-matrix.md, one ignored reproduction per open cause (#556-#568).
Co-Authored-By: Claude Opus 5.5 <[email protected]>
* Tangent hole contacts: every symmetric contact gives the same faces (#307)
Three things made the four symmetric contacts of reference case 42 differ:
- The 2D prism boolean's ray-parity test miscounted a ray grazing the bottom
of a patterned hole, whose two halves are read back with centres a few ulps
apart: one half counted the touch, the other missed it. The loop chaining
then failed and those cuts fell back to the general boolean, which treats
circles tangent within its tolerance as overlapping and splits the hole.
The ray is now moved off vertices and arc extremes by far less than any
modelling tolerance.
- The prism result's volume check used a coarser mesh than the operands, so
a plate with many holes read too large and correct results were rejected.
- The merged topology did not join a hole's two pieces across the line where
two tangent holes touch (four faces meet there).
Case 42 now gives 39 faces (33 holes, 6 planes); its expected.json pins it.
Fixes#307
Co-Authored-By: Claude Opus 5.5 <[email protected]>
Claude-Session: https://claude.ai/code/session_01RjGw4gA5ZvKrU8MQP6sBgT
* Kernel test: tangent hole pinch no longer splits the wall (#307)
Co-Authored-By: Claude Opus 5.5 <[email protected]>
Claude-Session: https://claude.ai/code/session_01RjGw4gA5ZvKrU8MQP6sBgT
---------
Co-authored-by: Claude Opus 5.5 <[email protected]>
The guard that refuses machining through bends sewed every bend zone and
nonparallel panel into one solid. Two bends meeting at an open corner relief
share only an edge, so that sew failed with "nonmanifold edge contact" and any
cut on the base was refused. Sew and test each piece on its own instead.
Reference case 75-sm-bracket-holes now passes; its known_failure mark is removed.
Fixes#296
Claude-Session: https://claude.ai/code/session_01RjGw4gA5ZvKrU8MQP6sBgT
Co-authored-by: Claude Opus 5.5 <[email protected]>
The oracle no longer uses Fusion measurements. tests/oracle/<case>/ now holds the 76 recipes
(our own format, with recorded measurements and tool-specific fields removed) and an
expected.json per case:
- 55 analytic cases: closed-form values from tools/oracle-analytic/ (stdlib Python, formulas
in each case's "method").
- 21 FreeCAD cases: the same recipe built with FreeCAD's public scripting API by
tools/freecad-oracle/ (an external program, not a dependency), with a reference.stl for 20.
solvecraft-cli oracle compares body count, volume, area, centre of mass, bbox, face counts
where the geometry fixes them, and, against reference.stl, the sampled Hausdorff distance and
the principal moments (spatial.rs from #301). cargo xtask oracle reads tests/oracle, writes
docs/oracle.md with the source of each value, and supports known_failure marks for tracked
bugs. CI runs it on every PR; a manual workflow regenerates the FreeCAD values. step-corpus,
seam normalisation and the through-all emulation, which only existed to compare with Fusion,
are removed.
75/76 pass; 75-sm-bracket-holes is a known failure (#296).
Claude-Session: https://claude.ai/code/session_01RjGw4gA5ZvKrU8MQP6sBgT
Co-authored-by: bherbruck <[email protected]>
Co-authored-by: Claude Opus 5.5 <[email protected]>
