Cutting one lofted round tube from another failed in truck's divide_face ("parameter boundary") for some section counts: the intersection points lie on the loft's seam, the previous point's parameter can sit a hair outside the range, and the Newton search from there fails.
The boundary is built as before; only when that returns None is it built again leniently, starting each search from the hint clamped into the parameter range and, as a last resort, searching the whole surface. Nothing that succeeds today changes. The boolean-retry guards are untouched.
Fixes 5 of the 6 failing hollow-elbow cases in #968 (new test crates/engine/src/tests/loft_cut.rs, volumes within 0.3% of exact). 90 degrees / 14 sections still fails in a later step and stays open in #968.
54 lines
2.7 KiB
Rust
54 lines
2.7 KiB
Rust
//! A hollow elbow: a tube lofted from round sections along an arc, minus a narrower tube lofted the
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//! same way (and running 5 mm past both ends, so the cut opens the ends).
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//!
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//! The boolean gave up with "no result" for some section counts and not for their neighbours: the
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//! points of the intersection curves lie on the seam between the two halves of a loft's circle,
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//! where truck's search for their parameters (from the previous point's) failed.
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use std::f64::consts::PI;
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use super::*;
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/// `sections` circles of radius `radius` centred on an arc of radius `path` turning `angle`
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/// (radians), in planes normal to the arc, lofted into the body `body`; `over` extends the
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/// sections past both ends along the tangent.
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fn tube(s: &mut Session, body: &str, radius: f64, path: f64, angle: f64, sections: usize, over: f64) {
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let mut stations: Vec<[f64; 4]> = (0..sections)
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.map(|i| {
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let t = angle * i as f64 / (sections - 1) as f64;
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[path * t.cos(), path * t.sin(), -t.sin(), t.cos()]
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})
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.collect();
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if over > 0.0 {
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let (a, b) = (stations[0], stations[sections - 1]);
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stations.insert(0, [a[0] - over * a[2], a[1] - over * a[3], a[2], a[3]]);
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stations.push([b[0] + over * b[2], b[1] + over * b[3], b[2], b[3]]);
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}
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let mut list = Vec::new();
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for (i, [x, y, tx, ty]) in stations.iter().enumerate() {
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let name = format!("{body}{i}");
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run(s, "sketch.create", json!({"plane": {"origin": [x, y, 0], "x_dir": [0, 0, 1], "y_dir": [ty, -tx, 0]}, "name": name}));
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run(s, "sketch.circle.center", json!({"center": [0, 0], "radius": radius}));
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run(s, "sketch.finish", json!({}));
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list.push(json!({"sketch": name}));
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}
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run(s, "solid.loft", json!({"sections": list, "operation": "new", "name": format!("Loft{body}"), "body_name": body}));
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}
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#[test]
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fn a_hollow_elbow_cut_from_two_lofted_tubes() {
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let (path, outer, inner) = (100.0, 30.0, 18.0);
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// Each of these gave up in truck's `parameter boundary` step.
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for (degrees, sections) in [(60.0, 5), (60.0, 7), (90.0, 10), (120.0, 7), (120.0, 13)] {
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let angle = degrees * PI / 180.0;
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let mut s = Session::default();
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tube(&mut s, "Outer", outer, path, angle, sections, 0.0);
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tube(&mut s, "Inner", inner, path, angle, sections, 5.0);
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run(&mut s, "solid.combine", json!({"target": "Outer", "tools": ["Inner"], "operation": "cut", "name": "Hollow"}));
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assert_eq!(s.model.state().bodies.len(), 1, "{degrees} degrees, {sections} sections");
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let want = PI * (outer * outer - inner * inner) * path * angle;
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let got = volume(&mut s);
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assert!(rel(got, want) < 3e-3, "{degrees} degrees, {sections} sections: {got} vs {want}");
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}
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}
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