Irakli KourtisandClaude Opus 5.5
aa156f4a9f
`fit: reduce` acts only on refusals marked too large. Three kinds weren't: the corner build's contact lines leaving their faces or running backwards, and a curved chain's contact reaching past the end of the seam it trims. Two more were hidden: a later edge's too-large refusal lost to an earlier edge's other error, and the corner build's lost to the local blend's in `fillet`. The messages are unchanged. Refs #293 Co-authored-by: Claude Opus 5.5 <[email protected]>
1271 lines
60 KiB
Rust
1271 lines
60 KiB
Rust
//! Edge fillets and chamfers as a local B-rep operation.
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//!
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//! Supported locally: a straight edge between two planar faces whose two end vertices each
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//! touch exactly one more planar face. Fillets require perpendicular end faces; chamfers
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//! intersect their offset rails with the end planes, including sloped walls. The end faces get an arc
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//! (fillet) or a line (chamfer) at the corner, and a cylindrical (or planar) face is inserted.
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//! The result is exact. Edges meeting at an already blended corner, curved edges and other
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//! configurations are reported as not supported yet.
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use std::collections::HashMap;
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use solidcraft_geom::Vec3;
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use truck_modeling::{self as mt, builder};
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use crate::body::{Body, Solid, from_p3, p3, v3};
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use crate::history::{FaceOrigin, History};
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use crate::record::{self, Rebuild};
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use crate::{KernelError, Result, guard};
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#[derive(Clone, Copy, PartialEq)]
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enum Shape {
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Round,
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Flat,
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}
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pub(crate) fn unsupported(msg: &str) -> KernelError {
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KernelError::Failed(format!("not supported yet: {msg}"))
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}
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/// A blend too large for the faces around it.
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pub(crate) fn too_large(msg: &str) -> KernelError {
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KernelError::TooLarge(msg.into())
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}
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pub(crate) fn vtx(v: &mt::Vertex) -> Vec3 {
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from_p3(v.point())
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}
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/// Outward unit normal of a planar face (from its oriented surface), if planar.
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pub(crate) fn plane_normal(f: &mt::Face) -> Option<Vec3> {
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match f.oriented_surface() {
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mt::Surface::Plane(p) => {
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let n = p.normal();
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Vec3::new(n.x, n.y, n.z).normalized()
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}
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_ => None,
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}
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}
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/// Replace edges in a face's oriented boundary (by id, keeping orientation), and insert extra
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/// edges where consecutive edges no longer connect.
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pub(crate) fn rebuild_face(f: &mt::Face, subst: &HashMap<mt::EdgeID, mt::Edge>, connectors: &[mt::Edge]) -> Result<mt::Face> {
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rebuild_face_dropping(f, subst, &[], connectors)
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}
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/// [`rebuild_face`], also leaving out the `dropped` edges (consumed by a blend).
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fn rebuild_face_dropping(f: &mt::Face, subst: &HashMap<mt::EdgeID, mt::Edge>, dropped: &[mt::EdgeID], connectors: &[mt::Edge]) -> Result<mt::Face> {
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let mut wires = Vec::new();
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for w in f.absolute_boundaries() {
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let mut edges: Vec<mt::Edge> = Vec::new();
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for e in w.edge_iter().filter(|e| !dropped.contains(&e.id())) {
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let ne = match subst.get(&e.id()) {
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Some(n) => {
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// `n` was built in the orientation of the stored edge; match this use.
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let stored_forward = e.front() == e.absolute_front();
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if stored_forward { n.clone() } else { n.inverse() }
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}
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None => e.clone(),
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};
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edges.push(ne);
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}
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// Close gaps with connector edges.
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let n = edges.len();
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let mut out: Vec<mt::Edge> = Vec::new();
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for i in 0..n {
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let (Some(cur), Some(next)) = (edges.get(i), edges.get((i + 1) % n)) else { continue };
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out.push(cur.clone());
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if cur.back() != next.front() {
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let c = connectors
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.iter()
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.find_map(|c| {
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if c.front() == cur.back() && c.back() == next.front() {
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Some(c.clone())
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} else if c.back() == cur.back() && c.front() == next.front() {
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Some(c.inverse())
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} else {
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None
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}
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})
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.ok_or_else(|| KernelError::Failed("blend: could not close a face boundary".into()))?;
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out.push(c);
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}
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}
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wires.push(mt::Wire::from(out));
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}
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crate::heal::absolute_face(f, wires).ok_or_else(|| KernelError::Failed("blend: a face could not be rebuilt".into()))
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}
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/// Blend one edge of `solid`, with what was built from it (see [`Rebuild`]).
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fn blend_one(solid: &Solid, edge: &mt::Edge, size: f64, r: f64, shape: Shape) -> Result<(Solid, Rebuild)> {
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if !matches!(edge.curve(), mt::Curve::Line(_)) {
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return Err(unsupported("only straight edges can be blended"));
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}
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let shells = solid.boundaries();
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let (si, shell) = shells
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.iter()
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.enumerate()
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.find(|(_, sh)| sh.edge_iter().any(|e| e.id() == edge.id()))
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.ok_or_else(|| KernelError::Failed("edge not found".into()))?;
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let faces: Vec<&mt::Face> = shell.face_iter().collect();
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let on_edge: Vec<usize> = (0..faces.len()).filter(|i| faces.get(*i).is_some_and(|f| f.edge_iter().any(|e| e.id() == edge.id()))).collect();
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let [i1, i2] = on_edge[..] else { return Err(unsupported("the edge is not between two faces")) };
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let (Some(f1), Some(f2)) = (faces.get(i1), faces.get(i2)) else { return Err(KernelError::Failed("faces".into())) };
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let (Some(n1), Some(n2)) = (plane_normal(f1), plane_normal(f2)) else { return Err(unsupported("both faces next to the edge must be planar")) };
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let (v0, v1) = (edge.absolute_front().clone(), edge.absolute_back().clone());
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let (p0, p1) = (vtx(&v0), vtx(&v1));
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let d = (p1 - p0).normalized().ok_or_else(|| KernelError::Failed("zero-length edge".into()))?;
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// In-face directions perpendicular to the edge, into each face: a face's boundary runs
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// counter-clockwise about its outward normal, so its interior is to the left.
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let into = |f: &mt::Face, n: Vec3| -> Option<Vec3> {
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let e = f.boundary_iters().into_iter().flatten().find(|e| e.id() == edge.id())?;
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let dir = (vtx(e.back()) - vtx(e.front())).normalized()?;
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n.cross(dir).normalized()
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};
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let (Some(t1), Some(t2)) = (into(f1, n1), into(f2, n2)) else { return Err(KernelError::Failed("blend: edge direction".into())) };
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// Convex edge: each face's outward normal points away from the other face; concave: toward.
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let cos_phi = t1.dot(t2).clamp(-1.0, 1.0);
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let phi = cos_phi.acos();
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let convex = n1.dot(t2) < -1e-9 && n2.dot(t1) < -1e-9;
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let concave = n1.dot(t2) > 1e-9 && n2.dot(t1) > 1e-9;
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if !(phi > 1e-3 && phi < std::f64::consts::PI - 1e-3) || !(convex || concave) {
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return Err(unsupported("the faces at the edge are tangent or the edge is ambiguous"));
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}
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// The blend's centre line is inside the material for a convex edge, outside for a concave one.
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let side = if convex { -1.0 } else { 1.0 };
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blend_geometry(solid, si, &faces, (i1, i2), edge, (v0, v1), (p0, p1, d), (n1, t1, t2, phi, side), size, r, shape)
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}
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/// Distance along each face from the edge to the blend boundary.
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fn setback(r: f64, phi: f64, shape: Shape) -> f64 {
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match shape {
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Shape::Round => r / (phi / 2.0).tan(),
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Shape::Flat => r,
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}
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}
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/// An extended corner edge must stay in the trimmed side face, not just its infinite
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/// supporting plane. Reject crossings and contact with any boundary after the old corner,
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/// including holes. Curved boundaries are sampled more finely than the clearance tolerance.
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pub(crate) fn extension_fits(face: &mt::Face, p: Vec3, q: Vec3, tol: f64) -> bool {
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use mt::{BoundedCurve, ParameterDivision1D};
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// truck requires a curve sampling tolerance of at least 1e-6. Keep the
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// boundary clearance four times larger than the chord approximation error.
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let tol = tol.max(4e-6);
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let (Some(x), Some(n)) = ((q - p).normalized(), plane_normal(face)) else { return false };
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let y = n.cross(x);
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let len = p.dist(q);
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if !len.is_finite() || len <= tol {
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return false;
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}
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let mut inside = false;
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for edge in face.edge_iter() {
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let points = if matches!(edge.curve(), mt::Curve::Line(_)) {
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vec![edge.front().point(), edge.back().point()]
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} else {
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let curve = edge.curve();
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curve.parameter_division(curve.range_tuple(), tol * 0.25).1
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};
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if points.len() < 2 || points.len() > 100_000 {
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return false;
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}
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for pair in points.windows(2) {
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let [a, b] = pair else { return false };
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let a = from_p3(*a) - p;
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let b = from_p3(*b) - p;
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let (ax, ay, bx, by) = (a.dot(x), a.dot(y), b.dot(x), b.dot(y));
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if ![ax, ay, bx, by].iter().all(|v| v.is_finite()) {
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return false;
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}
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// Contact/overlap with the extension, except its original endpoint.
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if (ay.abs() <= tol && by.abs() <= tol && ax.max(bx) > tol && ax.min(bx) <= len + tol)
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|| [(ax, ay), (bx, by)].iter().any(|(u, v)| *u > tol && *u <= len + tol && v.abs() <= tol)
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{
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return false;
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}
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if (ay > 0.0) != (by > 0.0) {
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let hit = ax - ay * (bx - ax) / (by - ay);
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if hit > tol && hit <= len + tol {
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return false;
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}
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// Even-odd containment of q over all loops (outer boundary and holes).
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if hit > len {
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inside = !inside;
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}
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}
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}
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}
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inside
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}
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#[allow(clippy::too_many_arguments)]
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fn blend_geometry(
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solid: &Solid,
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si: usize,
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faces: &[&mt::Face],
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(i1, i2): (usize, usize),
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edge: &mt::Edge,
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(v0, v1): (mt::Vertex, mt::Vertex),
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(p0, p1, d): (Vec3, Vec3, Vec3),
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(n1, t1, t2, phi, side): (Vec3, Vec3, Vec3, f64, f64),
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size: f64,
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r: f64,
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shape: Shape,
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) -> Result<(Solid, Rebuild)> {
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let s = setback(r, phi, shape);
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let tol = (size * 1e-7).max(1e-9);
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// The arc centre is r from both faces (inside the material for a convex edge, outside for a
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// concave one), in the cross-section through `p`.
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let centre = |p: Vec3| p + t1 * s + n1 * (r * side);
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// Each end of the blend lies in one more face (the end face, square to the edge or at an
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// angle) or, for a fillet, in two that meet at the edge's end (Vida, Martin and Várady 1994:
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// trimlines joined across existing faces): the blend then crosses the edge between them,
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// which is cut back to the crossing. The rails run parallel to the edge, set back by s in
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// their side faces, and end in the end plane they reach (`ga` from f1, `gb` from f2). A side
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// edge that the setback uses up exactly is consumed: the rail ends at its far vertex (`ca`,
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// `cb`; one end face only).
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struct End {
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v: mt::Vertex,
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g: Vec<usize>,
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e1: mt::Edge,
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e2: mt::Edge,
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/// The edge between two end faces, and where the blend crosses it.
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e3: Option<(mt::Edge, Vec3)>,
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a: Vec3,
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b: Vec3,
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/// The end's section of the blend, from A to B (across both faces when two).
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planes: Vec<(Vec3, Vec3)>,
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ca: Option<mt::Vertex>,
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cb: Option<mt::Vertex>,
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}
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let mut ends: Vec<End> = Vec::new();
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for (v, p) in [(&v0, p0), (&v1, p1)] {
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let at_v: Vec<usize> = (0..faces.len()).filter(|i| faces.get(*i).is_some_and(|f| f.vertex_iter().any(|x| &x == v))).collect();
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let others: Vec<usize> = at_v.iter().copied().filter(|i| *i != i1 && *i != i2).collect();
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// The edge at v that face `fi` shares with face `g`, other than the blended edge.
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let shared = |fi: usize, g: usize| -> Option<mt::Edge> {
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let (f, gf) = (faces.get(fi)?, faces.get(g)?);
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f.edge_iter().find(|e| e.id() != edge.id() && (e.front() == v || e.back() == v) && gf.edge_iter().any(|x| x.id() == e.id()))
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};
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let (ga, gb) = match others[..] {
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[g] => (g, g),
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[x, y] if shape == Shape::Round && shared(i1, x).is_some() && shared(i2, y).is_some() => (x, y),
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[x, y] if shape == Shape::Round && shared(i1, y).is_some() && shared(i2, x).is_some() => (y, x),
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_ => return Err(unsupported("each end of the edge must touch exactly one more face")),
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};
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let normal = |g: usize| -> Result<Vec3> {
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let n = faces.get(g).and_then(|f| plane_normal(f)).ok_or_else(|| unsupported("the faces at the edge ends must be planar"))?;
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if n.dot(d).abs() < 1e-9 {
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return Err(unsupported("an end face parallel to the edge"));
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}
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Ok(n)
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};
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let (na, nb) = (normal(ga)?, normal(gb)?);
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// Slide a point of the cross-section through `p` along d onto the end plane through p.
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let slide = |x: Vec3, n: Vec3| x - d * (n.dot(x - p) / n.dot(d));
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let (a, b) = (slide(p + t1 * s, na), slide(p + t2 * s, nb));
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let (e1, e2) = (
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shared(i1, ga).ok_or_else(|| unsupported("unexpected corner topology"))?,
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shared(i2, gb).ok_or_else(|| unsupported("unexpected corner topology"))?,
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);
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let mut consumed: [Option<mt::Vertex>; 2] = [None, None];
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for (k, (e, q, fi)) in [(&e1, a, i1), (&e2, b, i2)].into_iter().enumerate() {
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if !matches!(e.curve(), mt::Curve::Line(_)) {
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return Err(unsupported("the edges at the corners must be straight"));
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}
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let far = if e.front() == v { e.back().clone() } else { e.front().clone() };
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let delta = vtx(&far) - p;
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let len = delta.len();
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let dir = delta.normalized().ok_or_else(|| unsupported("zero-length corner edge"))?;
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let along = (q - p).dot(dir);
|
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if (q - p - dir * along).len() > tol * 100.0 + 1e-7 {
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return Err(unsupported("the blend is larger than the neighbouring faces"));
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}
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// A fillet's setback that uses up the side edge exactly consumes it.
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if shape == Shape::Round && ga == gb && (along - len).abs() <= tol {
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if let Some(slot) = consumed.get_mut(k) {
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*slot = Some(far);
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}
|
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continue;
|
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}
|
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// A rail ending before the old corner extends the neighbouring rim edge away from its
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// other vertex: valid only within the trimmed side face.
|
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if along >= len - tol || (along < 0.0 && !faces.get(fi).is_some_and(|f| extension_fits(f, p, q, tol))) {
|
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return Err(too_large("the blend is larger than the neighbouring faces"));
|
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}
|
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}
|
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// Across two end faces: where the blend's cylinder crosses the edge between them, on the
|
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// blend's side of the axis (between its two rails).
|
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let e3 = if ga == gb {
|
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None
|
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} else {
|
||
let (Some(fa), Some(fb)) = (faces.get(ga), faces.get(gb)) else { return Err(KernelError::Failed("face".into())) };
|
||
let e3 = fa
|
||
.edge_iter()
|
||
.find(|e| (e.front() == v || e.back() == v) && fb.edge_iter().any(|x| x.id() == e.id()))
|
||
.ok_or_else(|| unsupported("unexpected corner topology"))?;
|
||
if !matches!(e3.curve(), mt::Curve::Line(_)) {
|
||
return Err(unsupported("the edges at the corners must be straight"));
|
||
}
|
||
let far = if e3.front() == v { vtx(e3.back()) } else { vtx(e3.front()) };
|
||
let (len3, u) = (far.dist(p), (far - p).normalized().ok_or_else(|| unsupported("zero-length corner edge"))?);
|
||
let c0 = centre(p);
|
||
let perp = |x: Vec3| x - d * x.dot(d);
|
||
let (w, up) = (perp(p - c0), perp(u));
|
||
// |w + λ up|² = r²
|
||
let (qa, qb, qc) = (up.len2(), 2.0 * w.dot(up), w.len2() - r * r);
|
||
let disc = qb * qb - 4.0 * qa * qc;
|
||
if qa < 1e-18 || disc < 0.0 {
|
||
return Err(unsupported("the blend does not cross the edge between the end faces"));
|
||
}
|
||
let (ra, rb) = (perp(p + t1 * s - c0), perp(p + t2 * s - c0));
|
||
let angle = |x: Vec3, y: Vec3| (x.dot(y) / (x.len() * y.len()).max(1e-300)).clamp(-1.0, 1.0).acos();
|
||
let between = |x: Vec3| (angle(ra, x) + angle(x, rb) - angle(ra, rb)).abs() < 1e-6;
|
||
let root = [(-qb - disc.sqrt()) / (2.0 * qa), (-qb + disc.sqrt()) / (2.0 * qa)]
|
||
.into_iter()
|
||
.filter(|l| *l > tol && *l < len3 - tol)
|
||
.find(|l| between(w + up * *l))
|
||
.ok_or_else(|| unsupported("the blend does not cross the edge between the end faces"))?;
|
||
Some((e3.clone(), p + u * root))
|
||
};
|
||
let planes = if ga == gb { vec![(p, na)] } else { vec![(p, na), (p, nb)] };
|
||
let [ca, cb] = consumed;
|
||
ends.push(End { v: v.clone(), g: if ga == gb { vec![ga] } else { vec![ga, gb] }, e1, e2, e3, a, b, planes, ca, cb });
|
||
}
|
||
let [end0, end1] = &ends[..] else { return Err(KernelError::Failed("ends".into())) };
|
||
if end0.g.iter().any(|g| end1.g.contains(g)) {
|
||
return Err(unsupported("both ends touch the same face"));
|
||
}
|
||
if (end1.a - end0.a).dot(d) <= tol || (end1.b - end0.b).dot(d) <= tol {
|
||
return Err(too_large("the blend is larger than the neighbouring faces"));
|
||
}
|
||
// A side face whose corner edges are consumed at both ends is used up: its remaining edge,
|
||
// parallel to the old edge at the setback, becomes the rail and the face is removed.
|
||
let used_up = |fi: usize, c0: &Option<mt::Vertex>, c1: &Option<mt::Vertex>| -> Result<Option<mt::Edge>> {
|
||
let (Some(x0), Some(x1)) = (c0, c1) else {
|
||
return match (c0, c1) {
|
||
(None, None) => Ok(None),
|
||
_ => Err(unsupported("the blend uses up a neighbouring face at one end only")),
|
||
};
|
||
};
|
||
let f = faces.get(fi).ok_or_else(|| KernelError::Failed("face".into()))?;
|
||
if f.boundaries().len() != 1 || f.edge_iter().count() != 4 {
|
||
return Err(unsupported("the blend uses up a neighbouring face with more edges"));
|
||
}
|
||
let rail = f
|
||
.edge_iter()
|
||
.find(|e| matches!(e.curve(), mt::Curve::Line(_)) && ((e.front() == x0 && e.back() == x1) || (e.front() == x1 && e.back() == x0)))
|
||
.ok_or_else(|| unsupported("the blend uses up a neighbouring face with more edges"))?;
|
||
Ok(Some(if rail.front() == x0 { rail.clone() } else { rail.inverse() }))
|
||
};
|
||
let rail_a = used_up(i1, &end0.ca, &end1.ca)?;
|
||
let rail_b = used_up(i2, &end0.cb, &end1.cb)?;
|
||
let vertex = |c: &Option<mt::Vertex>, p: Vec3| c.clone().unwrap_or_else(|| builder::vertex(p3(p)));
|
||
// Corner curves on the end faces (A → B): the blend's cross-section through the end vertex,
|
||
// slid along the edge onto each end plane (an ellipse arc; the circle itself on a square
|
||
// end face).
|
||
let section = |p: Vec3, va: &mt::Vertex, vb: &mt::Vertex, from: Vec3, to: Vec3, plane: (Vec3, Vec3)| -> Result<mt::Edge> {
|
||
if shape == Shape::Flat {
|
||
return Ok(builder::line(va, vb));
|
||
}
|
||
let c = centre(p);
|
||
let mid = c + ((from - c) + (to - c)).normalized().unwrap_or(-n1) * r;
|
||
let (o, n) = plane;
|
||
if n.dot(d).abs() >= 1.0 - 1e-12 {
|
||
return Ok(builder::circle_arc(va, vb, p3(mid)));
|
||
}
|
||
let arc = builder::circle_arc(&builder::vertex(p3(from)), &builder::vertex(p3(to)), p3(mid));
|
||
let den = d.dot(n);
|
||
// x ↦ x − d ((x − o)·n) / (d·n), column-major.
|
||
let col = |j: usize| {
|
||
let ej = [Vec3::X, Vec3::Y, Vec3::Z][j];
|
||
ej - d * (ej.dot(n) / den)
|
||
};
|
||
let (c0, c1, c2) = (col(0), col(1), col(2));
|
||
let tr = d * (o.dot(n) / den);
|
||
let mat = mt::Matrix4::new(c0.x, c0.y, c0.z, 0.0, c1.x, c1.y, c1.z, 0.0, c2.x, c2.y, c2.z, 0.0, tr.x, tr.y, tr.z, 1.0);
|
||
let mut curve = arc.curve();
|
||
mt::Transformed::transform_by(&mut curve, mat);
|
||
Ok(mt::Edge::new(va, vb, curve))
|
||
};
|
||
let mut corners: Vec<(mt::Vertex, mt::Vertex, Vec<mt::Edge>, Option<mt::Vertex>)> = Vec::new();
|
||
for (end, p) in [(end0, p0), (end1, p1)] {
|
||
let (va, vb) = (vertex(&end.ca, end.a), vertex(&end.cb, end.b));
|
||
let (sa, sb) = (p + t1 * s, p + t2 * s);
|
||
let (chain, vq) = match (&end.e3, &end.planes[..]) {
|
||
(None, [plane]) => (vec![section(p, &va, &vb, sa, sb, *plane)?], None),
|
||
(Some((_, q)), [pa, pb]) => {
|
||
let vq = builder::vertex(p3(*q));
|
||
let sq = *q - d * (*q - p).dot(d);
|
||
(vec![section(p, &va, &vq, sa, sq, *pa)?, section(p, &vq, &vb, sq, sb, *pb)?], Some(vq))
|
||
}
|
||
_ => return Err(KernelError::Failed("blend end".into())),
|
||
};
|
||
corners.push((va, vb, chain, vq));
|
||
}
|
||
let [(a0, b0, c0, q0), (a1, b1, c1, q1)] = &corners[..] else { return Err(KernelError::Failed("ends".into())) };
|
||
let la = rail_a.clone().unwrap_or_else(|| builder::line(a0, a1));
|
||
let lb = rail_b.clone().unwrap_or_else(|| builder::line(b0, b1));
|
||
|
||
// Substitutions: side edges at the ends now stop at A/B (consumed ones are dropped), an edge
|
||
// between two end faces stops where the blend crosses it; the blended edge moves to A or B.
|
||
let mut subst: HashMap<mt::EdgeID, mt::Edge> = HashMap::new();
|
||
let mut dropped: Vec<mt::EdgeID> = Vec::new();
|
||
let shorten = |e: &mt::Edge, v: &mt::Vertex, nv: &mt::Vertex| {
|
||
let (f, bk) = (e.absolute_front(), e.absolute_back());
|
||
if f == v { builder::line(nv, bk) } else { builder::line(f, nv) }
|
||
};
|
||
for (end, a, b, q) in [(end0, a0, b0, q0), (end1, a1, b1, q1)] {
|
||
for (e, nv, used) in [(&end.e1, a, &end.ca), (&end.e2, b, &end.cb)] {
|
||
if used.is_some() {
|
||
dropped.push(e.id());
|
||
continue;
|
||
}
|
||
subst.insert(e.id(), shorten(e, &end.v, nv));
|
||
}
|
||
if let (Some((e3, _)), Some(q)) = (&end.e3, q) {
|
||
subst.insert(e3.id(), shorten(e3, &end.v, q));
|
||
}
|
||
}
|
||
// The side edges at the ends are pieces of themselves; the rails and corner curves are new.
|
||
let mut rec = Rebuild::default();
|
||
rec.pieces(&subst);
|
||
let mut new_faces: Vec<mt::Face> = Vec::with_capacity(faces.len() + 1);
|
||
for (i, f) in faces.iter().enumerate() {
|
||
if (i == i1 && rail_a.is_some()) || (i == i2 && rail_b.is_some()) {
|
||
continue;
|
||
}
|
||
let nf = if i == i1 {
|
||
let mut m = subst.clone();
|
||
m.insert(edge.id(), la.clone());
|
||
rebuild_face(f, &m, &[])?
|
||
} else if i == i2 {
|
||
let mut m = subst.clone();
|
||
m.insert(edge.id(), lb.clone());
|
||
rebuild_face(f, &m, &[])?
|
||
} else if end0.g.contains(&i) {
|
||
rebuild_face_dropping(f, &subst, &dropped, c0)?
|
||
} else if end1.g.contains(&i) {
|
||
rebuild_face_dropping(f, &subst, &dropped, c1)?
|
||
} else if f.edge_iter().any(|e| subst.contains_key(&e.id())) {
|
||
rebuild_face(f, &subst, &[])?
|
||
} else {
|
||
(*f).clone()
|
||
};
|
||
rec.face(&nf, f);
|
||
new_faces.push(nf);
|
||
}
|
||
// The blend face uses each new edge opposite to its neighbour.
|
||
let f1_forward = faces.get(i1).is_some_and(|f| f.boundaries().iter().any(|w| w.edge_iter().any(|e| e.id() == edge.id() && e.front() == &v0)));
|
||
let reversed = |chain: &[mt::Edge]| chain.iter().rev().map(|e| e.inverse()).collect::<Vec<_>>();
|
||
let mut edges_out: Vec<mt::Edge> = Vec::new();
|
||
if f1_forward {
|
||
edges_out.extend(c0.iter().cloned());
|
||
edges_out.push(lb.clone());
|
||
edges_out.extend(reversed(c1));
|
||
edges_out.push(la.inverse());
|
||
} else {
|
||
edges_out.push(la.clone());
|
||
edges_out.extend(c1.iter().cloned());
|
||
edges_out.push(lb.inverse());
|
||
edges_out.extend(reversed(c0));
|
||
}
|
||
let wire: mt::Wire = edges_out.into();
|
||
let blend_face = match shape {
|
||
Shape::Flat => builder::try_attach_plane(&[wire]).map_err(|e| KernelError::Failed(format!("chamfer face: {e}")))?,
|
||
Shape::Round => {
|
||
// The cylinder, from a cross-section before the first end to one past the second, so
|
||
// it holds the end sections wherever the end planes slide them.
|
||
let reach = ends
|
||
.iter()
|
||
.flat_map(|e| e.planes.iter().map(|(_, n)| (s + r) * (1.0 - n.dot(d).powi(2)).max(0.0).sqrt() / n.dot(d).abs()))
|
||
.fold(0.0, f64::max)
|
||
+ r;
|
||
let start = p0 - d * reach;
|
||
let (sa, sb) = (start + t1 * s, start + t2 * s);
|
||
let c = centre(start);
|
||
let mid = c + ((sa - c) + (sb - c)).normalized().unwrap_or(-n1) * r;
|
||
let base = builder::circle_arc(&builder::vertex(p3(sa)), &builder::vertex(p3(sb)), p3(mid));
|
||
let swept: mt::Face = builder::tsweep(&base, v3(p1 - p0 + d * (2.0 * reach)));
|
||
let mut surf = swept.oriented_surface();
|
||
// Outward normal at the arc middle: away from the centre on a convex edge (the
|
||
// centre is in the material), toward it on a concave one.
|
||
let outward = (mid - c) * (-side);
|
||
use mt::{ParametricSurface3D, SearchParameter};
|
||
if let Some((u, v)) = surf.search_parameter(p3(mid), None, 100) {
|
||
let nn = surf.normal(u, v);
|
||
if Vec3::new(nn.x, nn.y, nn.z).dot(outward) < 0.0 {
|
||
surf = mt::Invertible::inverse(&surf);
|
||
}
|
||
}
|
||
mt::Face::try_new(vec![wire], surf).map_err(|e| KernelError::Failed(format!("fillet face: {e}")))?
|
||
}
|
||
};
|
||
rec.blend(&blend_face, [edge.id()]);
|
||
new_faces.push(blend_face);
|
||
let mut shells = solid.boundaries().clone();
|
||
let new_shell: mt::Shell = new_faces.into();
|
||
if let Some(sh) = shells.get_mut(si) {
|
||
*sh = new_shell;
|
||
}
|
||
let solid = Solid::try_new(shells).map_err(|e| KernelError::Failed(format!("blend produced an invalid solid: {e}")))?;
|
||
Ok((solid, rec))
|
||
}
|
||
|
||
fn blend(body: &Body, edges: &[Vec3], r: f64, shape: Shape, what: &str) -> Result<Body> {
|
||
if !(r.is_finite() && r > 1e-6 && r < 1e6) {
|
||
return Err(KernelError::Invalid(format!("{what} size must be positive")));
|
||
}
|
||
if edges.is_empty() {
|
||
return Err(KernelError::Invalid("no edges selected".into()));
|
||
}
|
||
if edges.len() > 1000 {
|
||
return Err(KernelError::Invalid("too many edges".into()));
|
||
}
|
||
// Each step's result carries its history over `[body]`.
|
||
let counts = record::counts(&[body]);
|
||
// Coplanar neighbours as one face (as after a join), so corners look as they should.
|
||
let mut cur = crate::boolean_record::healed(body)?;
|
||
// Every edge of a convex planar body: rounded as a whole (sphere corners).
|
||
if shape == Shape::Round && edges.len() >= 6 {
|
||
let solid = cur.deep_copy();
|
||
let all = Body::unique_edges(&solid);
|
||
if all.len() == edges.len() {
|
||
let size = cur.size();
|
||
let tol = (size * 2e-3).max(1e-3);
|
||
let mut hit = std::collections::HashSet::new();
|
||
for p in edges {
|
||
if let Some((idx, _)) = cur.nearest_edge(*p, tol)? {
|
||
hit.insert(idx);
|
||
}
|
||
}
|
||
if hit.len() == all.len()
|
||
&& let Ok(b) = crate::polyhedron::round_all_edges(&cur, r)
|
||
{
|
||
return Ok(record::after(b, &cur, &counts));
|
||
}
|
||
}
|
||
}
|
||
// Whole smooth loops of planar faces are blended in one go, loop by loop.
|
||
// Loops and other edges together (every edge of an extruded part): the other edges
|
||
// first, which leaves the loops smooth, then the loops.
|
||
if let Some((groups, rest)) = loop_split(&cur, edges)?
|
||
&& !rest.is_empty()
|
||
&& rest.len() < edges.len()
|
||
{
|
||
let _ = groups;
|
||
let loop_pts: Vec<Vec3> = edges.iter().filter(|p| !rest.iter().any(|q| q.dist(**p) < 1e-12)).copied().collect();
|
||
cur = record::after(blend(&cur, &rest, r, shape, what)?, &cur, &counts);
|
||
return Ok(record::after(blend(&cur, &loop_pts, r, shape, what)?, &cur, &counts));
|
||
}
|
||
if let Some(groups) = loop_groups(&cur, edges)? {
|
||
for g in groups {
|
||
let size = cur.size();
|
||
let solid = cur.deep_copy();
|
||
let ids = edge_ids(&cur, &solid, &g)?;
|
||
match crate::loopblend::loop_blend(&solid, &ids, size, r, shape == Shape::Round) {
|
||
Some(res) => {
|
||
let (made, rec) = guard(what, || res)?;
|
||
cur = record::after(record::rebuilt(made, &[&solid], &rec)?, &cur, &counts);
|
||
}
|
||
None => return Err(unsupported("the edges are not a whole loop of a planar face")),
|
||
}
|
||
}
|
||
return Ok(cur);
|
||
}
|
||
// One at a time, in whatever order works: a run along a planar face's loop (bridging arcs
|
||
// that earlier blends left between selected edges, so corners round off), a single edge,
|
||
// or a chain of curved edges.
|
||
let mut todo: Vec<Vec3> = edges.to_vec();
|
||
for _ in 0..(2 * edges.len() + 4) {
|
||
if todo.is_empty() {
|
||
return Ok(cur);
|
||
}
|
||
let size = cur.size();
|
||
let tol = (size * 2e-3).max(1e-3);
|
||
let solid = cur.deep_copy();
|
||
if todo.len() >= 2
|
||
&& let Some((ids, covered)) = run_on_loop(&cur, &solid, &todo)?
|
||
&& let Some(Ok((res, rec))) = crate::loopblend::loop_blend(&solid, &ids, size, r, shape == Shape::Round)
|
||
&& let Ok(b) = guard(what, || Ok(res)).and_then(|res| record::rebuilt(res, &[&solid], &rec))
|
||
{
|
||
cur = record::after(b, &cur, &counts);
|
||
todo.retain(|p| !covered.iter().any(|q| q.dist(*p) < 1e-12));
|
||
continue;
|
||
}
|
||
let mut first_err: Option<KernelError> = None;
|
||
let mut done: Option<(Body, Vec<usize>)> = None;
|
||
for (j, p) in todo.iter().enumerate() {
|
||
let Some((idx, dist)) = cur.nearest_edge(*p, tol)? else { return Err(KernelError::Invalid("the body has no edges".into())) };
|
||
if dist > size * 0.05 + 1e-3 {
|
||
return Err(KernelError::Invalid(format!("no edge near {:?}", [p.x, p.y, p.z])));
|
||
}
|
||
let edge = Body::unique_edges(&solid).into_iter().nth(idx).ok_or_else(|| KernelError::Invalid("edge index".into()))?;
|
||
let attempt = match guard(what, || blend_one(&solid, &edge, size, r, shape)) {
|
||
Ok(o) => Ok((o, vec![j])),
|
||
// A curved edge, or one between curved faces: roll a ball along its smooth chain.
|
||
Err(e) if !curved_case(&solid, &edge) => Err(e),
|
||
Err(e) => match smooth_chain(&solid, &edge) {
|
||
Some(ids) => {
|
||
let on_chain: Vec<usize> = todo
|
||
.iter()
|
||
.enumerate()
|
||
.filter(|(_, q)| {
|
||
cur.nearest_edge(**q, tol)
|
||
.ok()
|
||
.flatten()
|
||
.and_then(|(i, _)| Body::unique_edges(&solid).into_iter().nth(i))
|
||
.is_some_and(|x| ids.contains(&x.id()))
|
||
})
|
||
.map(|(i, _)| i)
|
||
.collect();
|
||
guard(what, || crate::curveblend::curve_blend(&solid, &ids, size, r, shape == Shape::Round))
|
||
.map(|o| (o, if on_chain.is_empty() { vec![j] } else { on_chain }))
|
||
.map_err(|e2| match e2 {
|
||
KernelError::TooLarge(m) => KernelError::TooLarge(format!("{m} ({e})")),
|
||
e2 => KernelError::Failed(format!("{e2} ({e})")),
|
||
})
|
||
}
|
||
None => Err(e),
|
||
},
|
||
};
|
||
match attempt.and_then(|((o, rec), js)| record::rebuilt(o, &[&solid], &rec).map(|b| (b, js))) {
|
||
Ok(x) => {
|
||
done = Some(x);
|
||
break;
|
||
}
|
||
// Reported: the first refusal, unless a later one is a size a smaller radius may
|
||
// fit (the others may be refused only until that edge is blended).
|
||
Err(e) => {
|
||
if first_err.is_none() || (matches!(e, KernelError::TooLarge(_)) && !matches!(first_err, Some(KernelError::TooLarge(_)))) {
|
||
first_err = Some(e);
|
||
}
|
||
}
|
||
}
|
||
}
|
||
match done {
|
||
Some((b, js)) => {
|
||
cur = record::after(b, &cur, &counts);
|
||
let mut k = 0;
|
||
todo.retain(|_| {
|
||
let keep = !js.contains(&k);
|
||
k += 1;
|
||
keep
|
||
});
|
||
}
|
||
None => return Err(first_err.unwrap_or_else(|| unsupported("these edges"))),
|
||
}
|
||
}
|
||
if todo.is_empty() { Ok(cur) } else { Err(unsupported("blending these edges together")) }
|
||
}
|
||
|
||
/// Neighbouring edges along one boundary loop of a planar face that between them hold at least
|
||
/// two of the points' edges, joined by arcs that meet them smoothly (left by earlier blends):
|
||
/// the run's edge ids and the points it covers.
|
||
#[allow(clippy::type_complexity)]
|
||
fn run_on_loop(cur: &Body, solid: &Solid, pts: &[Vec3]) -> Result<Option<(Vec<mt::EdgeID>, Vec<Vec3>)>> {
|
||
use mt::{BoundedCurve, ParametricCurve};
|
||
let size = cur.size();
|
||
let tol = (size * 2e-3).max(1e-3);
|
||
let all = Body::unique_edges(solid);
|
||
let mut per: Vec<(Vec3, mt::EdgeID)> = Vec::new();
|
||
for p in pts {
|
||
if let Some((idx, dist)) = cur.nearest_edge(*p, tol)?
|
||
&& dist <= size * 0.05 + 1e-3
|
||
&& let Some(e) = all.get(idx)
|
||
{
|
||
per.push((*p, e.id()));
|
||
}
|
||
}
|
||
let dir = |e: &mt::Edge, at_end: bool| -> Option<Vec3> {
|
||
let c = e.oriented_curve();
|
||
let (t0, t1) = c.range_tuple();
|
||
let d = c.der(if at_end { t1 } else { t0 });
|
||
Vec3::new(d.x, d.y, d.z).normalized()
|
||
};
|
||
let mut best: Option<(Vec<mt::EdgeID>, Vec<Vec3>)> = None;
|
||
for f in solid.face_iter() {
|
||
if !matches!(f.oriented_surface(), mt::Surface::Plane(_)) {
|
||
continue;
|
||
}
|
||
for w in f.boundaries() {
|
||
let es: Vec<mt::Edge> = w.edge_iter().cloned().collect();
|
||
let m = es.len();
|
||
let sel = |i: usize| es.get(i % m).is_some_and(|e| per.iter().any(|(_, id)| *id == e.id()));
|
||
// A filler: an unselected arc meeting both neighbours smoothly.
|
||
let smooth = |a: &mt::Edge, b: &mt::Edge| match (dir(a, true), dir(b, false)) {
|
||
(Some(x), Some(y)) => x.dot(y) > 1.0 - 1e-6,
|
||
_ => false,
|
||
};
|
||
let filler = |i: usize| {
|
||
let (Some(prev), Some(e), Some(next)) = (es.get((i + m - 1) % m), es.get(i % m), es.get((i + 1) % m)) else { return false };
|
||
!matches!(e.curve(), mt::Curve::Line(_)) && smooth(prev, e) && smooth(e, next)
|
||
};
|
||
let usable = |i: usize| sel(i) || filler(i);
|
||
if (0..m).all(usable) {
|
||
// The whole loop.
|
||
if (0..m).filter(|i| sel(*i)).count() >= 2 {
|
||
let ids: Vec<mt::EdgeID> = es.iter().map(|e| e.id()).collect();
|
||
let covered: Vec<Vec3> = per.iter().filter(|(_, id)| ids.contains(id)).map(|(p, _)| *p).collect();
|
||
if best.as_ref().is_none_or(|b| covered.len() > b.1.len()) {
|
||
best = Some((ids, covered));
|
||
}
|
||
}
|
||
continue;
|
||
}
|
||
// Runs: start after an unusable edge; trim fillers off both ends.
|
||
for s0 in 0..m {
|
||
if usable(s0) && !usable(s0 + m - 1) {
|
||
let mut idx: Vec<usize> = (0..m).map(|j| s0 + j).take_while(|i| usable(*i)).collect();
|
||
while idx.first().is_some_and(|i| !sel(*i)) {
|
||
idx.remove(0);
|
||
}
|
||
while idx.last().is_some_and(|i| !sel(*i)) {
|
||
idx.pop();
|
||
}
|
||
if idx.iter().filter(|i| sel(**i)).count() < 2 {
|
||
continue;
|
||
}
|
||
let ids: Vec<mt::EdgeID> = idx.iter().filter_map(|i| es.get(i % m).map(|e| e.id())).collect();
|
||
// Not yet when another selected edge meets one of the run's inner corners:
|
||
// that edge goes first, and the run then rounds the corner.
|
||
let inner: Vec<mt::Vertex> = idx.iter().skip(1).filter_map(|i| es.get(i % m).map(|e| e.front().clone())).collect();
|
||
let blocked = per
|
||
.iter()
|
||
.filter(|(_, id)| !ids.contains(id))
|
||
.any(|(_, id)| all.iter().find(|e| e.id() == *id).is_some_and(|e| inner.iter().any(|v| v == e.front() || v == e.back())));
|
||
if blocked {
|
||
continue;
|
||
}
|
||
let covered: Vec<Vec3> = per.iter().filter(|(_, id)| ids.contains(id)).map(|(p, _)| *p).collect();
|
||
if best.as_ref().is_none_or(|b| covered.len() > b.1.len()) {
|
||
best = Some((ids, covered));
|
||
}
|
||
}
|
||
}
|
||
}
|
||
}
|
||
Ok(best)
|
||
}
|
||
|
||
/// Is the edge curved, or does it lie between faces that aren't both planar?
|
||
fn curved_case(solid: &Solid, edge: &mt::Edge) -> bool {
|
||
if !matches!(edge.curve(), mt::Curve::Line(_)) {
|
||
return true;
|
||
}
|
||
solid.face_iter().filter(|f| f.edge_iter().any(|e| e.id() == edge.id())).any(|f| !matches!(f.oriented_surface(), mt::Surface::Plane(_)))
|
||
}
|
||
|
||
/// The chain of edges continuing `edge` smoothly at its ends (its ids): closed, or open where
|
||
/// the next edge turns sharply.
|
||
fn smooth_chain(solid: &Solid, edge: &mt::Edge) -> Option<Vec<mt::EdgeID>> {
|
||
use mt::{BoundedCurve, ParametricCurve};
|
||
let all = Body::unique_edges(solid);
|
||
let dir = |e: &mt::Edge, at_end: bool| -> Option<Vec3> {
|
||
let c = e.curve();
|
||
let (t0, t1) = c.range_tuple();
|
||
let d = c.der(if at_end { t1 } else { t0 });
|
||
Vec3::new(d.x, d.y, d.z).normalized()
|
||
};
|
||
let mut ids = vec![edge.id()];
|
||
// Walk on from one end of the edge (leaving vertex `v` in direction `d`).
|
||
let walk = |mut v: mt::Vertex, mut d: Vec3, ids: &mut Vec<mt::EdgeID>, stop: &mt::Vertex| -> Option<bool> {
|
||
for _ in 0..200 {
|
||
if v == *stop {
|
||
return Some(true);
|
||
}
|
||
let next = all.iter().filter(|e| !ids.contains(&e.id()) && (*e.front() == v || *e.back() == v)).find_map(|e| {
|
||
let fwd = *e.front() == v;
|
||
let t = if fwd { dir(e, false)? } else { -dir(e, true)? };
|
||
(t.dot(d) > 1.0 - 1e-4).then(|| (e.clone(), fwd))
|
||
});
|
||
let Some((e, fwd)) = next else { return Some(false) };
|
||
ids.push(e.id());
|
||
if fwd {
|
||
v = e.back().clone();
|
||
d = dir(&e, true)?;
|
||
} else {
|
||
v = e.front().clone();
|
||
d = -dir(&e, false)?;
|
||
}
|
||
}
|
||
None
|
||
};
|
||
let closed = walk(edge.back().clone(), dir(edge, true)?, &mut ids, edge.front())?;
|
||
if !closed {
|
||
walk(edge.front().clone(), -dir(edge, false)?, &mut ids, edge.back())?;
|
||
}
|
||
Some(ids)
|
||
}
|
||
|
||
pub(crate) fn edge_mid(e: &mt::Edge) -> Option<Vec3> {
|
||
use mt::{BoundedCurve, ParametricCurve};
|
||
let c = e.curve();
|
||
let (t0, t1) = c.range_tuple();
|
||
Some(from_p3(c.subs((t0 + t1) * 0.5)))
|
||
}
|
||
|
||
/// Do the loop's edges meet tangentially everywhere?
|
||
fn smooth_loop(w: &mt::Wire) -> bool {
|
||
use mt::{BoundedCurve, ParametricCurve};
|
||
let es: Vec<mt::Edge> = w.edge_iter().cloned().collect();
|
||
let n = es.len();
|
||
let dir = |e: &mt::Edge, at_end: bool| -> Option<Vec3> {
|
||
let c = e.oriented_curve();
|
||
let (t0, t1) = c.range_tuple();
|
||
let t = if at_end { t1 } else { t0 };
|
||
let d = c.der(t);
|
||
Vec3::new(d.x, d.y, d.z).normalized()
|
||
};
|
||
(0..n).all(|i| match (es.get(i), es.get((i + 1) % n)) {
|
||
(Some(a), Some(b)) => match (dir(a, true), dir(b, false)) {
|
||
(Some(x), Some(y)) => x.dot(y) > 1.0 - 1e-6,
|
||
_ => false,
|
||
},
|
||
_ => false,
|
||
})
|
||
}
|
||
|
||
/// The B-rep edges nearest the points (each once).
|
||
fn edge_ids(cur: &Body, solid: &Solid, pts: &[Vec3]) -> Result<Vec<mt::EdgeID>> {
|
||
let size = cur.size();
|
||
let tol = (size * 2e-3).max(1e-3);
|
||
let all = Body::unique_edges(solid);
|
||
let mut ids = Vec::new();
|
||
for p in pts {
|
||
if let Some((idx, dist)) = cur.nearest_edge(*p, tol)?
|
||
&& dist <= size * 0.05 + 1e-3
|
||
&& let Some(e) = all.get(idx)
|
||
&& !ids.contains(&e.id())
|
||
{
|
||
ids.push(e.id());
|
||
}
|
||
}
|
||
Ok(ids)
|
||
}
|
||
|
||
/// When the edges make up whole boundary loops of planar faces: the edge points per loop.
|
||
fn loop_groups(cur: &Body, pts: &[Vec3]) -> Result<Option<Vec<Vec<Vec3>>>> {
|
||
Ok(loop_split(cur, pts)?.and_then(|(g, rest)| rest.is_empty().then_some(g)))
|
||
}
|
||
|
||
/// Edges in whole loops of planar faces (points per loop), and the other edges' points.
|
||
fn loop_split(cur: &Body, pts: &[Vec3]) -> Result<Option<(Vec<Vec<Vec3>>, Vec<Vec3>)>> {
|
||
let solid = cur.deep_copy();
|
||
let size = cur.size();
|
||
let tol = (size * 2e-3).max(1e-3);
|
||
let all = Body::unique_edges(&solid);
|
||
// Each point's edge. A point on a vertex is as near to the edges meeting there (a circle
|
||
// and a cylinder's seam line): prefer one on a planar face's boundary.
|
||
let polys = cur.edges(tol)?;
|
||
let planar_edge: std::collections::HashSet<mt::EdgeID> = solid
|
||
.face_iter()
|
||
.filter(|f| matches!(f.oriented_surface(), mt::Surface::Plane(_)))
|
||
.flat_map(|f| f.edge_iter().map(|e| e.id()).collect::<Vec<_>>())
|
||
.collect();
|
||
let mut per: Vec<(Vec3, mt::EdgeID)> = Vec::new();
|
||
for p in pts {
|
||
let dists: Vec<(usize, f64)> =
|
||
polys.iter().map(|e| (e.index, e.points.windows(2).map(|w| p.dist_to_segment(w[0], w[1])).fold(f64::INFINITY, f64::min))).collect();
|
||
let best = dists.iter().map(|x| x.1).fold(f64::INFINITY, f64::min);
|
||
if best > size * 0.05 + 1e-3 {
|
||
return Ok(None);
|
||
}
|
||
let near: Vec<&mt::Edge> = dists.iter().filter(|x| x.1 <= best + tol).filter_map(|x| all.get(x.0)).collect();
|
||
let Some(e) = near.iter().find(|e| planar_edge.contains(&e.id())).or(near.first()) else { return Ok(None) };
|
||
per.push((*p, e.id()));
|
||
}
|
||
let ids: Vec<mt::EdgeID> = per.iter().map(|x| x.1).collect();
|
||
let mut covered: Vec<mt::EdgeID> = Vec::new();
|
||
let mut groups = Vec::new();
|
||
for f in solid.face_iter() {
|
||
if !matches!(f.oriented_surface(), mt::Surface::Plane(_)) {
|
||
continue;
|
||
}
|
||
for w in f.boundaries() {
|
||
let wids: Vec<mt::EdgeID> = w.edge_iter().map(|e| e.id()).collect();
|
||
if wids.iter().any(|x| covered.contains(x)) {
|
||
continue;
|
||
}
|
||
// The whole loop is selected, or one of its edges and the loop is smooth (tangent
|
||
// chain, which also covers a circle that a boolean left in pieces).
|
||
let all_sel = wids.iter().all(|x| ids.contains(x));
|
||
let some_sel = wids.iter().any(|x| ids.contains(x));
|
||
if all_sel || (some_sel && smooth_loop(&w)) {
|
||
covered.extend(wids.iter().copied());
|
||
// One point per loop edge, on it.
|
||
let pts: Vec<Vec3> = w.edge_iter().filter_map(edge_mid).collect();
|
||
groups.push(pts);
|
||
}
|
||
}
|
||
}
|
||
let rest: Vec<Vec3> = per.iter().filter(|(_, id)| !covered.contains(id)).map(|(p, _)| *p).collect();
|
||
Ok((!groups.is_empty()).then_some((groups, rest)))
|
||
}
|
||
|
||
/// Constant-radius fillet of the edges nearest to the given points. A radius too large for the
|
||
/// faces around the edges is refused with [`KernelError::TooLarge`] ([`fillet_max`] finds the
|
||
/// largest that works).
|
||
pub fn fillet(body: &Body, edges: &[Vec3], radius: f64) -> Result<Body> {
|
||
body.require_brep("fillet")?;
|
||
// Corners the local blends refuse (an earlier round at an edge's end): radius per edge.
|
||
blend(body, edges, radius, Shape::Round, "fillet").or_else(|e| {
|
||
let sel: Vec<(Vec3, f64)> = edges.iter().map(|p| (*p, radius)).collect();
|
||
// The local blend's refusal, unless only the corner build found the radius too large.
|
||
crate::blend_corner::fillet_radii(body, &sel).map_err(|e2| match (&e, e2) {
|
||
(KernelError::TooLarge(_), _) => e,
|
||
(_, e2 @ KernelError::TooLarge(_)) => e2,
|
||
_ => e,
|
||
})
|
||
})
|
||
}
|
||
|
||
/// The step of the radius search: three significant digits of the requested radius.
|
||
fn radius_step(radius: f64) -> f64 {
|
||
10f64.powf(radius.log10().floor() - 3.0)
|
||
}
|
||
|
||
/// The largest radius below `radius` (to three significant digits) at which the fillet of
|
||
/// these edges works, with its result; `None` when none does. Each candidate is a real fillet
|
||
/// of the edges, so the radius returned is one that was built; the search runs up to 16 of
|
||
/// them, so it is for an explicit request, not every refusal.
|
||
pub fn fillet_max(body: &Body, edges: &[Vec3], radius: f64) -> Option<(f64, Body)> {
|
||
if !(radius.is_finite() && radius > 1e-6) {
|
||
return None;
|
||
}
|
||
let q = radius_step(radius);
|
||
// Radii n·q for n in [0, hi): hi fails (it is the request, or above it), lo works.
|
||
let mut hi = (radius / q).ceil() as u64;
|
||
let mut lo = 0u64;
|
||
let mut best: Option<Body> = None;
|
||
// log2(10⁴) steps reach the step size; the cap keeps a slow body from stalling.
|
||
for _ in 0..16 {
|
||
if hi - lo <= 1 {
|
||
break;
|
||
}
|
||
let mid = lo + (hi - lo) / 2;
|
||
match fillet(body, edges, mid as f64 * q) {
|
||
Ok(b) => {
|
||
lo = mid;
|
||
best = Some(b);
|
||
}
|
||
Err(_) => hi = mid,
|
||
}
|
||
}
|
||
best.map(|b| (lo as f64 * q, b))
|
||
}
|
||
|
||
/// Equal-distance chamfer of the edges nearest to the given points. Each edge is cut with a
|
||
/// prism whose only face inside the body is the chamfer plane (so neighbouring chamfers meet in
|
||
/// a mitre); the local operation is the fallback.
|
||
pub fn chamfer(body: &Body, edges: &[Vec3], distance: f64) -> Result<Body> {
|
||
body.require_brep("chamfer")?;
|
||
if !(distance.is_finite() && distance > 1e-6 && distance < 1e6) {
|
||
return Err(KernelError::Invalid("chamfer size must be positive".into()));
|
||
}
|
||
if edges.is_empty() || edges.len() > 1000 {
|
||
return Err(KernelError::Invalid("select 1…1000 edges".into()));
|
||
}
|
||
// Each step's result carries its history over `[body]`.
|
||
let counts = record::counts(&[body]);
|
||
// All cutters at once (their union mitres the corners), else one edge at a time.
|
||
let tools: Result<Vec<Cutter>> = edges.iter().enumerate().map(|(i, p)| chamfer_tool(body, *p, distance, i)).collect();
|
||
if let Ok(tools) = tools {
|
||
// The union so far, with its history over the cutters it joined.
|
||
let mut acc: Option<(Body, Option<History>)> = None;
|
||
let mut ok = true;
|
||
for t in &tools {
|
||
let next = match &acc {
|
||
None => Some((t.body.clone(), Some(History::identity(&t.body)))),
|
||
Some((a, h)) => crate::ops::boolean(a, &t.body, crate::BoolOp::Union).ok().flatten().map(|u| {
|
||
let h = crate::boolean_record::through(&u, 0, h.as_ref());
|
||
(u, h)
|
||
}),
|
||
};
|
||
if next.is_none() {
|
||
ok = false;
|
||
break;
|
||
}
|
||
acc = next;
|
||
}
|
||
if ok
|
||
&& let Some((tool, h)) = acc
|
||
&& let Ok(Some(r)) = crate::ops::boolean(body, &tool, crate::BoolOp::Cut)
|
||
{
|
||
let h = cut_history(crate::boolean_record::through(&r, 1, h.as_ref()), body, &tools);
|
||
return Ok(r.with_checked_history(h, &counts));
|
||
}
|
||
}
|
||
// At a pocket rim the cutters cannot extend beyond the selected edges. Rebuild
|
||
// the corners locally, allowing adjacent chamfers to reach different depths
|
||
// on their common wall seam.
|
||
if edges.len() > 1
|
||
&& let Ok(result) = crate::blend_corner::chamfer(body, edges, distance)
|
||
{
|
||
return Ok(result);
|
||
}
|
||
// Coplanar neighbours as one face (as after a join), so corners look as they should.
|
||
let mut cur = crate::boolean_record::healed(body)?;
|
||
if let Some(groups) = loop_groups(&cur, edges)? {
|
||
for g in groups {
|
||
let size = cur.size();
|
||
let solid = cur.deep_copy();
|
||
let ids = edge_ids(&cur, &solid, &g)?;
|
||
match crate::loopblend::loop_blend(&solid, &ids, size, distance, false) {
|
||
Some(res) => {
|
||
let (made, rec) = guard("chamfer", || res)?;
|
||
cur = record::after(record::rebuilt(made, &[&solid], &rec)?, &cur, &counts);
|
||
}
|
||
None => return Err(unsupported("the edges are not a whole loop of a planar face")),
|
||
}
|
||
}
|
||
return Ok(cur);
|
||
}
|
||
for p in edges {
|
||
let step = match chamfer_tool(&cur, *p, distance, 0).and_then(|t| cut_one(&cur, &t)) {
|
||
Ok(Some(b)) => b,
|
||
_ => blend(&cur, std::slice::from_ref(p), distance, Shape::Flat, "chamfer")?,
|
||
};
|
||
cur = record::after(step, &cur, &counts);
|
||
}
|
||
Ok(cur)
|
||
}
|
||
|
||
/// `cur` cut by one cutter, with its history over `[cur]` (`None`: nothing left).
|
||
fn cut_one(cur: &Body, t: &Cutter) -> Result<Option<Body>> {
|
||
let counts = record::counts(&[cur]);
|
||
Ok(crate::ops::boolean(cur, &t.body, crate::BoolOp::Cut)?.map(|r| {
|
||
let h = cut_history(r.history().cloned(), cur, std::slice::from_ref(t));
|
||
r.with_checked_history(h, &counts)
|
||
}))
|
||
}
|
||
|
||
/// A cut of `cur` by cutters (their union), from its history `h` over `[cur, cutter 0, …]`, as
|
||
/// over `[cur]`: each cutter's chamfer face is made in place of its edge, and nothing else of a
|
||
/// cutter may be left (`None` where something is).
|
||
fn cut_history(h: Option<History>, cur: &Body, tools: &[Cutter]) -> Option<History> {
|
||
let parts: Vec<History> = std::iter::once(History::identity(cur)).chain(tools.iter().map(Cutter::history)).collect();
|
||
crate::boolean_record::composed(h?.over(&parts.iter().collect::<Vec<_>>()))
|
||
}
|
||
|
||
/// Geometry of a straight convex edge between two planar faces.
|
||
struct EdgeFrame {
|
||
p0: Vec3,
|
||
p1: Vec3,
|
||
d: Vec3,
|
||
n1: Vec3,
|
||
n2: Vec3,
|
||
t1: Vec3,
|
||
t2: Vec3,
|
||
}
|
||
|
||
/// The edge nearest `p` (its index in `cur`'s edge order) and its frame.
|
||
fn edge_frame(cur: &Body, p: Vec3) -> Result<(usize, EdgeFrame)> {
|
||
let size = cur.size();
|
||
let tol = (size * 2e-3).max(1e-3);
|
||
let Some((idx, dist)) = cur.nearest_edge(p, tol)? else { return Err(KernelError::Invalid("the body has no edges".into())) };
|
||
if dist > size * 0.05 + 1e-3 {
|
||
return Err(KernelError::Invalid(format!("no edge near {:?}", [p.x, p.y, p.z])));
|
||
}
|
||
let solid = &*cur.solid;
|
||
let edge = Body::unique_edges(solid).into_iter().nth(idx).ok_or_else(|| KernelError::Invalid("edge index".into()))?;
|
||
if !matches!(edge.curve(), mt::Curve::Line(_)) {
|
||
return Err(unsupported("only straight edges"));
|
||
}
|
||
let faces: Vec<&mt::Face> = solid.face_iter().filter(|f| f.edge_iter().any(|e| e.id() == edge.id())).collect();
|
||
let [f1, f2] = faces[..] else { return Err(unsupported("the edge is not between two faces")) };
|
||
let (Some(n1), Some(n2)) = (plane_normal(f1), plane_normal(f2)) else { return Err(unsupported("both faces next to the edge must be planar")) };
|
||
let (p0, p1) = (vtx(edge.absolute_front()), vtx(edge.absolute_back()));
|
||
let d = (p1 - p0).normalized().ok_or_else(|| KernelError::Failed("zero-length edge".into()))?;
|
||
let mut t1 = n1.cross(d);
|
||
if t1.dot(n2) > 0.0 {
|
||
t1 = -t1;
|
||
}
|
||
let mut t2 = n2.cross(d);
|
||
if t2.dot(n1) > 0.0 {
|
||
t2 = -t2;
|
||
}
|
||
if n1.dot(t2) > 1e-9 || n2.dot(t1) > 1e-9 || t1.dot(t2) < -1.0 + 1e-6 {
|
||
return Err(unsupported("only convex edges"));
|
||
}
|
||
Ok((idx, EdgeFrame { p0, p1, d, n1, n2, t1, t2 }))
|
||
}
|
||
|
||
/// The prism that cuts a chamfer of size `s` on the edge nearest `p`. `k` varies the parts that
|
||
/// stay outside the body so that neighbouring cutters don't share edges.
|
||
/// The second side of an unequal chamfer: a distance along the other face, or the angle the
|
||
/// chamfer makes with the first face.
|
||
#[derive(Clone, Copy, Debug, PartialEq)]
|
||
pub enum ChamferSide {
|
||
Distance(f64),
|
||
Angle(f64),
|
||
}
|
||
|
||
/// A chamfer with different setbacks on the two faces of each (straight) edge: `d1` along the
|
||
/// first face (the one facing up most, the other with `flip`), the second side by distance or
|
||
/// angle.
|
||
pub fn chamfer_sides(body: &Body, edges: &[Vec3], d1: f64, side: ChamferSide, flip: bool) -> Result<Body> {
|
||
body.require_brep("chamfer")?;
|
||
let ok = |x: f64| x.is_finite() && x > 1e-6 && x < 1e6;
|
||
let valid = ok(d1)
|
||
&& match side {
|
||
ChamferSide::Distance(d) => ok(d),
|
||
ChamferSide::Angle(a) => a.is_finite() && a > 1e-3 && a < std::f64::consts::PI - 1e-3,
|
||
};
|
||
if !valid {
|
||
return Err(KernelError::Invalid("chamfer sizes must be positive (the angle within 0°…180°)".into()));
|
||
}
|
||
if edges.is_empty() || edges.len() > 1000 {
|
||
return Err(KernelError::Invalid("select 1…1000 edges".into()));
|
||
}
|
||
let counts = record::counts(&[body]);
|
||
let mut cur = crate::boolean_record::operand(body, 0, &counts);
|
||
for (k, p) in edges.iter().enumerate() {
|
||
let t = chamfer_tool_sides(&cur, *p, d1, Some((side, flip)), k)?;
|
||
let step = cut_one(&cur, &t)?.ok_or_else(|| KernelError::Failed("the chamfer removed everything".into()))?;
|
||
cur = record::after(step, &cur, &counts);
|
||
}
|
||
Ok(cur)
|
||
}
|
||
|
||
/// The prism that cuts a chamfer: the body, which of its faces is the chamfer plane, and the
|
||
/// edge (of the body it chamfers, in its edge order) that face is made in place of.
|
||
pub(crate) struct Cutter {
|
||
body: Body,
|
||
face: Option<usize>,
|
||
edge: usize,
|
||
}
|
||
|
||
impl Cutter {
|
||
/// The cutter as made from the body it chamfers: its chamfer face in place of the edge, its
|
||
/// other faces (all outside that body) from nothing of it.
|
||
fn history(&self) -> History {
|
||
let faces = (0..self.body.face_count())
|
||
.map(|i| record::generated(if Some(i) == self.face { vec![FaceOrigin::Edge { operand: 0, edge: self.edge }] } else { Vec::new() }))
|
||
.collect();
|
||
record::from_faces(&self.body.solid, 1, faces)
|
||
}
|
||
}
|
||
|
||
pub(crate) fn chamfer_tool(cur: &Body, p: Vec3, s: f64, k: usize) -> Result<Cutter> {
|
||
chamfer_tool_sides(cur, p, s, None, k)
|
||
}
|
||
|
||
fn chamfer_tool_sides(cur: &Body, p: Vec3, s: f64, sides: Option<(ChamferSide, bool)>, k: usize) -> Result<Cutter> {
|
||
let (edge, mut f) = edge_frame(cur, p)?;
|
||
// Setbacks along each face: equal, or by the second side's rule.
|
||
let (s1, s2) = match sides {
|
||
None => (s, s),
|
||
Some((side, flip)) => {
|
||
// Side 1: the face facing up most (then +y, +x), unless flipped.
|
||
let up = Vec3::new(1e-6, 1e-3, 1.0);
|
||
if (f.n2.dot(up) > f.n1.dot(up)) != flip {
|
||
std::mem::swap(&mut f.n1, &mut f.n2);
|
||
std::mem::swap(&mut f.t1, &mut f.t2);
|
||
}
|
||
let s2 = match side {
|
||
ChamferSide::Distance(d) => d,
|
||
ChamferSide::Angle(a) => {
|
||
// The triangle edge–A–B: angle φ at the edge, `a` at A (on face 1).
|
||
let phi = f.t1.dot(f.t2).clamp(-1.0, 1.0).acos();
|
||
let den = (phi + a).sin();
|
||
if den <= 1e-9 {
|
||
return Err(KernelError::Invalid("that chamfer angle runs past the other face".into()));
|
||
}
|
||
s * a.sin() / den
|
||
}
|
||
};
|
||
(s, s2)
|
||
}
|
||
};
|
||
let s = s1.max(s2);
|
||
let size = cur.size();
|
||
let len = f.p0.dist(f.p1);
|
||
let ext = (s * 2.0).max(size * 0.01) * (1.0 + 0.093 * (k % 5) as f64);
|
||
// Cross-section at p0 - d*ext, in a plane with normal d.
|
||
let base = f.p0 - f.d * ext;
|
||
let plane = solidcraft_geom::Plane::from_normal(base, f.d).ok_or_else(|| KernelError::Failed("chamfer plane".into()))?;
|
||
let a = base + f.t1 * s1;
|
||
let b = base + f.t2 * s2;
|
||
let ab = (a - b).normalized().ok_or_else(|| KernelError::Failed("chamfer".into()))?;
|
||
let out = (f.n1 + f.n2).normalized().ok_or_else(|| KernelError::Failed("chamfer".into()))?;
|
||
let vary = 1.0 + 0.137 * (k % 7) as f64;
|
||
let reach = (s * 4.0 + size * 0.02) * vary;
|
||
let a_ext = a + ab * (s * 0.5 + reach * 0.05);
|
||
let b_ext = b - ab * (s * 0.5 + reach * 0.07);
|
||
let e_far = base + out * reach;
|
||
// The material beyond both ends must be empty (the cutter runs past them).
|
||
let mid = (a + b + base) / 3.0;
|
||
for probe in [mid + f.d * (ext * 0.5), mid + f.d * (len + ext * 1.5)] {
|
||
if cur.contains(probe) {
|
||
return Err(unsupported("chamfers ending at a concave corner"));
|
||
}
|
||
}
|
||
let loc: Vec<solidcraft_geom::Vec2> = [a_ext, b_ext, e_far].iter().map(|q| plane.to_local(*q)).collect();
|
||
let mut lp = solidcraft_geom::Loop2::polygon(&loc);
|
||
// The chamfer plane is swept from the segment a → b: first, or last once turned round.
|
||
let mut chamfer_segment = 0;
|
||
if lp.signed_area() < 0.0 {
|
||
lp = lp.reversed();
|
||
chamfer_segment = lp.segs.len().saturating_sub(1);
|
||
}
|
||
let region = solidcraft_geom::Region2 { outer: lp, holes: vec![] };
|
||
let body = crate::build::extrude(&plane, &[region], 0.0, len + 2.0 * ext)?.pop().ok_or_else(|| KernelError::Failed("chamfer tool".into()))?;
|
||
let face = body.history().and_then(|h| h.faces.iter().position(|f| f.origins == [FaceOrigin::Profile { segment: chamfer_segment }]));
|
||
Ok(Cutter { body, face, edge })
|
||
}
|
||
|
||
#[cfg(test)]
|
||
mod tests {
|
||
use super::*;
|
||
use solidcraft_geom::{Loop2, Plane, Region2, Vec2};
|
||
|
||
#[test]
|
||
fn chamfer_extension_cannot_cross_a_hole_and_reenter_the_face() {
|
||
let rectangle = |a, b, c, d| Loop2::polygon(&[Vec2::new(a, b), Vec2::new(c, b), Vec2::new(c, d), Vec2::new(a, d)]);
|
||
let region =
|
||
Region2 { outer: rectangle(0.0, 0.0, 10.0, 10.0), holes: vec![rectangle(4.0, 4.0, 6.0, 6.0), Loop2::circle(Vec2::new(4.0, 1.5), 0.25)] };
|
||
for plane in [Plane::XY, Plane::XZ] {
|
||
let face = crate::build::face(&plane, ®ion).unwrap();
|
||
let p = plane.to_world(Vec2::new(4.0, 4.0));
|
||
let fits = |y| extension_fits(&face, p, plane.to_world(Vec2::new(4.0, y)), 1e-6);
|
||
assert!(fits(2.0));
|
||
assert!(!fits(1.5)); // endpoint in the circular hole
|
||
assert!(!fits(0.5)); // endpoint in material, but the extension crossed the hole
|
||
assert!(!fits(-1e8)); // an arbitrarily long slide cannot escape the face
|
||
}
|
||
}
|
||
|
||
#[test]
|
||
fn local_chamfer_intersects_sloped_end_planes() {
|
||
for slope in [-0.5, 0.5] {
|
||
let region = Region2 {
|
||
outer: Loop2::polygon(&[Vec2::ZERO, Vec2::new(40.0, 0.0), Vec2::new(40.0 - slope * 20.0, 20.0), Vec2::new(slope * 20.0, 20.0)]),
|
||
holes: vec![],
|
||
};
|
||
let body = crate::extrude(&Plane::XY, &[region], 0.0, 20.0).unwrap().pop().unwrap();
|
||
let pick = [Vec3::new(20.0, 0.0, 20.0)];
|
||
let result = blend(&body, &pick, 2.0, Shape::Flat, "chamfer").unwrap();
|
||
let removed = 2.0 * (40.0 - 2.0 * slope * 2.0 / 3.0);
|
||
let actual = crate::measure(&body).unwrap().volume - crate::measure(&result).unwrap().volume;
|
||
assert!((actual - removed).abs() < 1e-6, "{actual} vs {removed}");
|
||
assert!(result.validity().is_empty());
|
||
// The new corner vertices lie on both original end planes.
|
||
for point in [Vec3::new(slope * 2.0, 2.0, 20.0), Vec3::new(40.0 - slope * 2.0, 2.0, 20.0)] {
|
||
assert!(result.solid.vertex_iter().any(|v| vtx(&v).dist(point) < 1e-8));
|
||
}
|
||
assert!(blend(&body, &pick, 25.0, Shape::Flat, "chamfer").is_err());
|
||
// A fillet ends in each sloped end plane along an ellipse: the removed section's
|
||
// length is taken at its centroid, c from the edge.
|
||
let rounded = blend(&body, &pick, 2.0, Shape::Round, "fillet").unwrap();
|
||
let (area, c) =
|
||
((1.0 - std::f64::consts::PI / 4.0) * 4.0, 2.0 * (10.0 - 3.0 * std::f64::consts::PI) / (3.0 * (4.0 - std::f64::consts::PI)));
|
||
let removed = area * (40.0 - 2.0 * slope * c);
|
||
let actual = crate::measure(&body).unwrap().volume - crate::measure(&rounded).unwrap().volume;
|
||
// `measure` reads a round about 6e-4 heavy, square ends too.
|
||
assert!((actual - removed).abs() < 1e-3 * removed, "{actual} vs {removed}");
|
||
assert!(rounded.validity().is_empty());
|
||
}
|
||
}
|
||
}
|