Moving a body transforms its intersection-curve edges, and truck-geometry 0.5.0 scales each curve's tolerance by the operator norm of the matrix. matext4cgmath 0.1.0 computes it from eigenvalues through a quartic whose Newton refinement loops while the residual is above a tolerance and never gives up. For a translation matrix all four eigenvalues are 1, and near that quadruple root the iteration can cycle forever (about one translation in eight of the boolean retries' shifts, by a scan of sizes 0.1-2000 mm). matext4cgmath is vendored with both Newton loops stopped after 100 steps (vendor/README.md, ATTRIBUTION.md).
truck master no longer computes the norm in transform_by, so the vendored copy can go once a truck release after 0.5.0 is adopted.
Tests: moving_a_body_with_an_intersection_curve_edge_ends (kernel) cuts a cylinder with a tilted box and moves the result by one of the shifts that hung (hangs on main). examples/regressions/oblique_cut_of_cylinder_hang.json is the variant of the oblique cut that hung the app; it hangs on main, and since the previous commit it passes without reaching the shifted retries, so it is replayed by the engine test as a scenario only.
Co-Authored-By: Claude Opus 5.5 <[email protected]>
Three step_in tests and two split tests failed in debug builds only:
truck's debug_new asserts simple loops and two distinct end vertices, but
faces whose loop runs a seam edge both ways and full-circle edges on one
vertex are valid. Meshed faces and edges are now built unchecked. ci
(release) was unaffected; the kernel tests pass in debug and release.
Co-Authored-By: Claude Opus 5.5 <[email protected]>
Claude-Session: https://claude.ai/code/session_01AS5Tn3xieewUSg3uxrMVdL
truck's connected components came out in hash order of face addresses, so a
boolean's faces, and everything built on them (fillet bands, STEP entity
order), changed from run to run. That made the oracle 35 export differ run to
run. Its old step_export flakes came from the orientation check's drifting
search, removed in 2db9e66. The result's shells and faces now keep the
order of the shell they come from (vendored truck-shapeops). Oracle results
are unchanged (73 PASS before and after). Test: the tee of oracle 35 with its
junction fillet exports byte-identical three times in one process (it failed
before).
Co-Authored-By: Claude Opus 5.5 <[email protected]>
Claude-Session: https://claude.ai/code/session_01AS5Tn3xieewUSg3uxrMVdL
- Surfaces of revolution follow ISO 10303-42 strictly in reader and writer: the
normal is d/d(angle) x d/d(profile), the opposite of truck's revolution, as
Fusion reads it (fixes Fusion inverting fillet sphere corners and the dimple).
step_orientation_errors flags faces whose loop runs clockwise round their
normal; engine, oracle and kernel round trips assert it.
- Revolved faces with analytic profiles are written as native PLANE,
CYLINDRICAL/CONICAL/SPHERICAL/TOROIDAL surfaces, and the pieces truck splits
a revolution into are merged back into one face per surface (with a seam
edge for full turns), so face counts match other systems.
- A horn torus (tight sweep: tube touching its axis) is written as one rational
B-spline face whose loop passes the pole twice, with truck's zero-length pole
edges collapsed, instead of a degenerate surface of revolution; the reader
starts such figure-eight loops off the pole (Fusion's own part 50 now imports
with the right volume).
Co-Authored-By: Claude Opus 5.5 <[email protected]>
Claude-Session: https://claude.ai/code/session_01AS5Tn3xieewUSg3uxrMVdL
Meshing (vendored truck-meshalgo) works within a budget so hostile files
cannot hang: bounded edge and surface divisions (point caps, depth and
round limits, NaN-safe), and a grid budget per face shared out per shell.
Surface grids refine only the direction that bends; rulings left undivided
get cells comparable to the other direction, so trimmed cylinders (holes,
tee joints) no longer lose volume to long triangles. The helical sweep
imports in 12 s instead of 7 minutes.
Small sphere patches get poles away from them even when the file runs a
seam through the patch (a pyramid's corner blend). Faces the mesher cannot
mesh are reported as import warnings. Test: wild B-spline and far-off
boundaries import in bounded time.
STEP corpus 65/66 (50-sweep-tight-bend: a horn-torus bend whose inner side
collapses to a point; Fusion's own area for it is also off).
Co-Authored-By: Claude Opus 5.5 <[email protected]>
Claude-Session: https://claude.ai/code/session_01AS5Tn3xieewUSg3uxrMVdL
Vendored truck-stepio (writer only): an intersection curve's second surface
was written at the first one's id (duplicate ids for every boolean edge),
and revolved surfaces lost their orientation (the modeling-surface sense was
always true; inverted or mirrored revolutions came out inside out). Export
now writes intersection edges as C1 cubic B-splines through exact points,
so files carry plain 3D curves and no redundant surfaces.
Vendored truck-meshalgo: hinted parameter searches that run off a B-spline's
domain are rejected or clamped (meshing their grid never finished).
STEP import: straight revolution profiles are bounded in the meridian plane
and stop at the axis; loops on revolutions start away from the axis; face
extents include edge end points. Edges between pieces of one split surface
draw as seams.
kernel::step_validate checks a STEP file (duplicate ids, dangling
references, dense numbering); the oracle replay now exports every rebuilt
part, validates it and re-imports it with no warnings and the same volume
(all 32 rebuildable cases pass).
Co-Authored-By: Claude Opus 5.5 <[email protected]>
Claude-Session: https://claude.ai/code/session_01AS5Tn3xieewUSg3uxrMVdL
