kernel::sweep swept segment by segment: a line translates the profile along it, an arc turns it. At a sharp corner the next line runs within the plane the profile has reached, so the profile slid sideways in its own plane and the walls folded into an inside-out, zero-volume shell. Paths whose direction changes at a joint (more than 1e-3 rad) are now swept as a polyline by sweep_path, which mitres the corners; arcs become points within 0.01 mm. Smooth paths (lines and tangent arcs) are swept as before. Pipe uses the same path.
Tests: sweep_round_a_sharp_corner_is_mitred sweeps a 2 x 2 square along an L of two 10 mm lines and checks the volume, 80 mm3 (fails on main).
Co-Authored-By: Claude Opus 5.5 <[email protected]>
Moving a body transforms its intersection-curve edges, and truck-geometry 0.5.0 scales each curve's tolerance by the operator norm of the matrix. matext4cgmath 0.1.0 computes it from eigenvalues through a quartic whose Newton refinement loops while the residual is above a tolerance and never gives up. For a translation matrix all four eigenvalues are 1, and near that quadruple root the iteration can cycle forever (about one translation in eight of the boolean retries' shifts, by a scan of sizes 0.1-2000 mm). matext4cgmath is vendored with both Newton loops stopped after 100 steps (vendor/README.md, ATTRIBUTION.md).
truck master no longer computes the norm in transform_by, so the vendored copy can go once a truck release after 0.5.0 is adopted.
Tests: moving_a_body_with_an_intersection_curve_edge_ends (kernel) cuts a cylinder with a tilted box and moves the result by one of the shifts that hung (hangs on main). examples/regressions/oblique_cut_of_cylinder_hang.json is the variant of the oblique cut that hung the app; it hangs on main, and since the previous commit it passes without reaching the shifted retries, so it is replayed by the engine test as a scenario only.
Co-Authored-By: Claude Opus 5.5 <[email protected]>
The check is geometric, not a tuned threshold: on the reported basin (18 mm rim, sloped bowl wall) the rim strip reaches zero width at 15.17 mm and the shell is refused from there on. Tolerances only absorb rounding (scaled to the body size), and at most 2000 straight edges per face are compared pairwise. Arc edges and curved faces are not checked.
This is a guard, not the full fix. Building such a shell needs the offset to change topology: drop the strip that collapses and let its neighbours meet, as offset_body already does for rounds thinner than the move, extended to planar faces. That is substantially more work in the most delicate part of the kernel (rims, ledges, steps, arc-bounded strips) and is left for a separate change; until then the workaround is to model the hollow directly (an offset loft and a box cut).
- solvecraft-cli fuzz / fuzz-one: seeded random modelling sessions (boxes, extruded profiles with arcs, revolves; joins and cuts of boxes, cylinders and spheres, fillets, chamfers, shells, holes, patterns) on a grid that makes coincident faces and tangencies common, every step checked (command ok, every body a sound solid via the new Body::validity, volume moving the right way), plus the boolean volume identity on random primitives; one process per seed with a time limit; failures minimised to scripts
- shell/offset: corners where a curved face meets another at an angle are refined onto the moved surfaces (Newton); edges that are neither lines nor arcs are rebuilt through their moved points; one shell per piece; faces that would cross say so (not supported yet) instead of leaving a cavity inside out; flat revolved faces count as planes; the unhealed body is tried when the healed one fails
- cylinders start their seams at an odd angle (grid-aligned seams broke booleans along them)
- partial revolves of profiles touching the axis build no zero-area face on the axis
- booleans on bodies in several pieces retry a piece at a time
- regression tests for each, and a fixed set of seeds in cargo test
Co-Authored-By: Claude Opus 5.5 <[email protected]>
Claude-Session: https://claude.ai/code/session_01AS5Tn3xieewUSg3uxrMVdL
Export: ExportCommand/CLI --out/MCP export with .3mf write a 3MF Core package
([Content_Types].xml, _rels/.rels, 3D/3dmodel.model; millimetres), one
mesh object and build item per body, named after it, vertices shared and
welded watertight (T-junctions between faces split), base-material colours
when bodies carry one (STEP colours now ride on bodies). Tessellation as
for STL. File > Export 3MF.
Import: doc.open/drag-drop/CLI/MCP open accept .3mf and .stl; Insert Mesh
(ParaMeshInsertAlignCommand) adds them to a design as a MeshImport feature.
Kernel mesh bodies render, measure exactly, move and export; solid
features refuse them with a clear error. 3MF reading flattens components
and build transforms, converts units, reads colours; sizes, entries,
nesting and element counts are capped.
Co-Authored-By: Claude Opus 5.5 <[email protected]>
Claude-Session: https://claude.ai/code/session_01AS5Tn3xieewUSg3uxrMVdL
The kernel moved from monstertruck to truck: truck's booleans handle blind
holes, pockets and bosses that monstertruck's did not (see the ADR). Fillets
and chamfers on straight convex edges between planar faces are our own exact
local B-rep operation. The document holds parameters with unit-aware
expressions and a timeline that re-evaluates incrementally.
Co-Authored-By: Claude Opus 5.5 <[email protected]>
