corpus: the filleted bracket partitioned into 30 blocks, meshed all-hex

filleted-bracket-blocks splits the bracket with SolidCraft's Split Body
into three slabs across its width, the fillet corner halved along its
diagonal and a four-cell O-grid round each hole; the corpus runner meshes
partitioned parts as one conforming block mesh. A heavy test clamps the
upright, loads the foot and checks hex8 and hex20 converge (hex20 tip
deflection within 0.1 % of a fine tet10 solution). Roadmap M5:
conforming interfaces done.

Co-Authored-By: Claude Opus 5.5 <[email protected]>
Claude-Session: https://claude.ai/code/session_01NmAttHhUZTokgPeEJia8sm
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jyvikoandClaude Opus 5.5 authored and Irakli Kourtis committed 2026-10-14 04:56:46 -04:00
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@@ -31,7 +31,7 @@ pressure) is a degree of freedom of the existing DOF framework, not a separate s
| M2 Tet meshing and size field | Size field (global, per face and edge seeds, curvature and proximity; the `fieldcraft_mesh::size::SizeField` trait and edge-division helpers are in); Bowyer–Watson Delaunay (exact, symbolic perturbation, verified; `fieldcraft-mesh::delaunay`, done); robust CDT boundary recovery (Diazzi et al. 2023: implicit LNC Steiner points on segments, gift-wrapping facet recovery, inside/outside labelling, B-rep face tags on boundary tet faces, few-ulp rounding repair checked by the validity gate; `fieldcraft-mesh::cdt` and `mesh.tet.generate`, done: all 20 valid corpus parts); Delaunay refinement, ODT smoothing, sliver removal; tet4 and tet10 with mid-side nodes on the B-rep; mesh verify per set | in progress |
| M3 First deck | Sets and surfaces bound to SolidCraft face, edge, vertex and body names, resolved after meshing; materials (isotropic and orthotropic elastic, density) with a unit-system label and consistency check; sections (solid, shell, beam profiles) assigned by set; element formulation per region mapped to each solver; BCs (fixed, displacement, symmetry); loads (force and moment on reference points, pressure, gravity); reference points with kinematic and distributing coupling; steps (linear static, frequency) with explicit per-step load and BC tables and output presets; `model.check` naming every missing or bad item; `model.*` and `mesh.tag` commands (model definition: done); writers for Abaqus input (done: `deck.write`), Nastran SOL 101/103 (done: `deck.write`) and LS-DYNA implicit (done); the `.fieldcraft` file (text definition, binary mesh, geometry references reopened on load, journal; atomic saves, autosave and recovery; undo/redo on the journal: done) | in progress |
| M4 Own solver and first results | Element library per docs/elements.md (1D and 2D first); Linear static and modal solver (tet4/10, wedge6, hex8, hex20; sparse direct, Lanczos), verified against analytic solutions (solver: done — `fieldcraft-fem` kernels, `fieldcraft-solver` with nested dissection, sparse Cholesky and block Lanczos, `solve.static`/`solve.frequency`/`solve.probe`, patch, cantilever, Lamé, Kirsch and beam-frequency tests; reference points with kinematic and distributing couplings and moments by master–slave constraint elimination, verified by rigid motion, clamping, Saint-Venant tension, bending and tube torsion; 1D elements I: rod2/rod3 trusses, point masses, rotary inertia, springs and dashpots in both solvers and all three decks, verified by the method of joints, the three-bar truss, spring–mass, two-mass chain and torsional pendulum frequencies, and damped decay; 2D elements: plane stress, plane strain and axisymmetric tri3, tri6, quad4 (incompatible modes QM6), quad8 with two degrees of freedom per node, centrifugal loads, `mesh.planar` 2D meshes of polygons and planar faces, verified by patch tests, Kirsch, Lamé (plane strain and axisymmetric), rotating discs and cylinders, and a plane stress cantilever; deck mapping to Abaqus CPS/CPE/CAX, Nastran membranes, LS-DYNA ELFORM 12/13); shells and beams (done: quad4 MITC4 and tri3 MITC3 flat shells with a Hughes–Brezzi drilling rotation, two-node Timoshenko beams with profile properties and orientations, six degrees of freedom at shell and beam nodes shared with solids and trusses, section forces and surface stresses, verified by shell patch tests, Navier's plate, cantilever and portal-frame beams, and the Scordelis–Lo and pinched-cylinder benchmarks); results display (done: `results.*` commands, deformed shape to scale, banded contours of displacement, von Mises, principal and component stresses with a legend, mode shapes with their frequencies and animation, probing a node by clicking it, reaction force and moment sums per set, stale results marked after an edit; explicit steps: field frames by slider or animation with contours per frame, energy histories plotted) | started |
| M5 Structured hex | 2D quad meshing of faces (`fieldcraft-mesh::quad`: transfinite mapped meshes, free all-quad meshes of polygons with holes on prescribed boundary nodes, exact planar quad validity, shared `SizeField` and even edge divisions; done for planar faces); mapped hex of six-sided regions (trivariate TFI, curved faces) and sweep meshing (multi-level extrusions with imprinted cross-sections, revolutions, one-to-one sweeps through linking faces; interval assignment, hex8/hex20 on the geometry, B-rep face tags, `mesh.hex.generate`/`sweep`/`mapped`: done, 16 of 21 corpus parts all-hex); conforming interfaces and tet–hex transition; automatic decomposition into sweepable and mappable regions, proposed as SolidCraft splits | started |
| M5 Structured hex | 2D quad meshing of faces (`fieldcraft-mesh::quad`: transfinite mapped meshes, free all-quad meshes of polygons with holes on prescribed boundary nodes, exact planar quad validity, shared `SizeField` and even edge divisions; done for planar faces); mapped hex of six-sided regions (trivariate TFI, curved faces) and sweep meshing (multi-level extrusions with imprinted cross-sections, revolutions, one-to-one sweeps through linking faces; interval assignment, hex8/hex20 on the geometry, B-rep face tags, `mesh.hex.generate`/`sweep`/`mapped`: done, 16 of 21 corpus parts all-hex); conforming interfaces between cells (done: `mesh.hex.blocks` meshes a part split with SolidCraft's Split Body into mapped blocks as one conforming mesh — composite faces for seams and tangent faces, interval assignment over all cells, shared faces meshed once, grading off holes and fillets, free-internal-face check; the filleted bracket in 30 cells, hex20 within 0.1 % of a fine tet10 tip deflection); sweepable cells in a conforming mesh and tet–hex transition; automatic decomposition into sweepable and mappable regions, proposed as SolidCraft splits | started |
| M6 Automatic hex | Octree/grid-dual all-hex for any part; hex-dominant by tet recombination; polycube for blocky parts; smoothing, untangling, boundary padding, layers through thin walls; mesh editing and orphan-mesh import | planned |
| M7 Assemblies, contact and friction | Needs M15. Part instances from SolidCraft occurrences; tie between non-matching meshes (mortar); implicit contact: surface-to-surface mortar and node-to-surface, penalty and augmented Lagrange, self-contact, automatic pair detection with a bounding-volume search shared with explicit contact; friction: Coulomb with stick–slip, static/kinetic, anisotropic, pressure-, rate- and temperature-dependent coefficients; contact output (pressure, slip, status); thermal contact conductance and frictional heating; wear (Archard); bolt pretension, connectors with behaviour (elastic, damped, stops, locks); amplitudes, multiple steps, restart; nonlinear steps in all three decks. Verified by Hertz (sphere and cylinder), the Cattaneo–Mindlin partial-slip problem, the sliding block, NAFEMS contact benchmarks | planned |
| M8 Materials, explicit, shells, composites | Plasticity, hyperelasticity, damage data per solver; explicit dynamics decks (Abaqus/Explicit, LS-DYNA); midsurface shells; composite layups and material orientations, continuum shells on swept hex; hybrid (mixed u–p) hex8/hex20/tet10 for nearly incompressible materials (done); heat transfer (solids done: steady and θ-method transient conduction with flux, convection and sources, thermal strain in static steps (solids and 2D) and explicit dynamics (with plasticity), coupled temperature–displacement, `solve.heat`; deck output, 2D/shell/beam conduction planned) | started |