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FEM foundation B: heat transfer and thermal stress (solids, 2D, explicit), coupled temperature–displacement, solve.heat (#45)
* Heat transfer and thermal stress: thermal materials, temperature BCs, heat loads, heat transfer and coupled temperature–displacement steps, solve.heat
Model: Material.thermal (conductivity, specific heat, expansion, isotropic or
per axis; reference temperature), BoundaryCondition::Temperature (dof 11),
loads SurfaceFlux, Convection, HeatSource and Temperature (a field in static
steps), procedures HeatTransfer { transient (θ-method) } and
CoupledTemperatureDisplacement; checks for missing conductivity/specific
heat/expansion. fem: heat conduction kernels (conductivity, capacity,
source, face flux/film, heat flux) on the DofLayout (one T per node), thermal
strain load and stress D(ε − ε_th) for every solid formulation incl.
incompatible modes. Solver: steady and transient heat transfer, thermal loads
in static steps, coupled steps (exact one-way coupling). Engine: solve.heat,
temperature/heat-flux result fields, probes. Decks refuse heat transfer by
name. Analytic verification: slab, source+convection/flux, thick cylinder,
erfc semi-infinite solid, free/constrained expansion, bimetal strip, coupled
step.
Co-Authored-By: Claude Opus 5.5 <[email protected]>
Claude-Session: https://claude.ai/code/session_01NmAttHhUZTokgPeEJia8sm
* thermal: strains in 2D elements and explicit dynamics
Plane::thermal_load and stresses_with for plane stress (εzz free), plane
strain (σzz = −D₃·ε_th) and axisymmetric elements, incompatible modes
included; the solver's 2D kernels take them. Explicit dynamics turns a
step's temperature loads into a per-element thermal strain rate (reached
linearly over the step) subtracted from each strain increment, so it feeds
J2 and Johnson–Cook updates. Verified: free expansion in every 2D theory
and element, a biaxially held plate, an explicit free bar (ΔL = αΔT L,
stress-free) and a clamped bar at −EαΔT, capped at the yield stress with
perfect plasticity.
Co-Authored-By: Claude Opus 5.5 <[email protected]>
Claude-Session: https://claude.ai/code/session_01NmAttHhUZTokgPeEJia8sm
* clippy
Co-Authored-By: Claude Opus 5.5 <[email protected]>
Claude-Session: https://claude.ai/code/session_01NmAttHhUZTokgPeEJia8sm
* thermal: trusses take the axial thermal strain; keep the roadmap's M7 line
Truss::thermal_load and stresses_with project the thermal strain on the
member's tangent (Σ αₖ tₖ² ΔT); the static solver applies them to rod2/rod3
(#38). Explicit trusses take none yet and a warning says so.
Co-Authored-By: Claude Opus 5.5 <[email protected]>
Claude-Session: https://claude.ai/code/session_01NmAttHhUZTokgPeEJia8sm
---------
Co-authored-by: jyviko <[email protected]>
Co-authored-by: Claude Opus 5.5 <[email protected]>
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@@ -101,3 +101,35 @@ of the family's degree; on a curved map, linear fields exact with zero Hessian,
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physical Hessian of a quadratic interpolant consistent with finite differences of its physical
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gradient. The solver and explicit migration to `DofLayout` was checked bit for bit: every
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result of the solver, explicit, engine and io test suites hashes identically before and after.
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## Heat transfer and thermal strain
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A heat conduction element carries one temperature per node (`heat::HEAT_DOFS`, kind `T`);
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`heat::Conduction` gives the conductivity ∫ ∇Nᵀ k ∇N dV (full rule), the capacity ∫ ρc N Nᵀ dV
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and a source ∫ N Q dV (mass rule), and the heat flux −k∇T at the integration points;
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`heat::face_weights` and `face_film` integrate surface flux and convection on tri3/tri6/quad4/quad8
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faces. The solver (`modelcraft_solver::heat`) numbers the temperatures with
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`DofLayout::uniform(…, DofSet::TEMPERATURE)` and assembles with the same `sparse::add_block`.
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Thermal strain ε_th = α (T − T_ref) along the material axes enters a solid as the load
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`Solid::thermal_load(d, &ThermalStrain { alpha, delta })` = ∫ Bᵀ D ε_th dV and its stress as
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`Solid::stresses_with(d, u, Some(&thermal))` = D (ε − ε_th); `delta` is the nodal T − T_ref.
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2D elements have the same pair (`Plane::thermal_load`, `Plane::stresses_with`): plane stress
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leaves εzz free (σzz = 0), plane strain holds it (σzz = −D₃·ε_th), axisymmetric elements strain
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the hoop direction too. Trusses (rod2, rod3) take the axial part Σ αₖ tₖ² ΔT along their tangent (`Truss::thermal_load`,
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`Truss::stresses_with`). Shells and beams will provide the same two functions for their strains;
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springs, dashpots and point masses have no thermal strain.
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Explicit dynamics takes a step's temperature loads as a thermal strain rate per element,
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α ΔT / end time (the change reached linearly over the step, like a prescribed displacement, so
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there is no thermal shock), subtracted from each increment's strain increment before the
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constitutive update, so it feeds J2 and Johnson–Cook plasticity alike; isotropic expansion only
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(the rate is the same in any frame). Explicit trusses take no thermal strain yet (a warning
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says so).
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Model side: `Material::thermal` (`conductivity`, `specific_heat`, `expansion`, each isotropic
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or per axis, and `reference_temperature`), `BoundaryCondition::Temperature`, loads
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`SurfaceFlux`, `Convection`, `HeatSource` (heat transfer) and `Temperature` (a temperature field
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in a static step), procedures `HeatTransfer { transient }` and `CoupledTemperatureDisplacement`.
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Commands: `solve.heat`, and `solve.static` for coupled steps. The deck writers refuse heat
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transfer by name for now.
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